Transforming restored heavy metal-contaminated soil into eco-friendly bricks: An insight into heavy metal stabilization and environmental safety.

Materialization is currently the primary method for utilizing restored heavy metal-contaminated soil (RHMCS). However, compared to ordinary building materials, the migration and transformation mechanisms of heavy metals (HMs) while preparing these materials remain unclear. To bridge these gaps, this study investigated the migration and transformation mechanisms of As and Pb during the sintering of RHMCS into bricks. This study is the first to conduct a systematic study from the perspectives of both the inner and outer brick layers on the patterns and mechanisms of HM migration and transformation during the sintering process, along with the safety of product utilization. Approximately 90% of As and 36% of Pb migrated out of the RHMCS, with significant transformations observed after sintering. Adjusting the sintering parameters increased migration at long dwell times and high temperatures. These findings indicate different migration behaviors and transformations of HMs within the brick layers, emphasizing the need for cautious application and potential secondary pollution risks. A potential ecological risk index confirmed the safety of the bricks in accordance with construction material standards. Overall, this study provides crucial insights into safe and effective RHMCS utilization, contributing significantly to environmental remediation and sustainable construction practices.

Balancing Function and Proprioception: A Case Report Featuring Computer-Aided Design/Computer-Aided Manufacturing (CAD/CAM)-Fabricated Marburg Denture System.

The ultimate purpose of a partial prosthetic denture is to protect the rest of the teeth as their discarded functionality is being put back together. A Marburg double crown is a form of retainer that works well by providing splinting action between many abutment teeth as well as retention and support. Compared to traditional clasp-retained removable partial dentures (RPDs), the Marburg double crown transfers load to the abutment teeth's long axis. The Marburg double crown system fabricated efficiently using the computer-aided design/computer-aided manufacturing (CAD/CAM) system for treating partially edentulous patients is highlighted in this case report.

Ti4Fe2C0.82O0.18.

The phase with composition Ti4Fe2C0.82O0.18, tetra-titanium diiron carbide oxide, was unexpectedly synthesized by high-pressure sinter-ing (HPS) of a stoichiometric mixture with nominal composition Ti2Fe. The Ti4Fe2C0.82O0.18 phase crystallizes in the Fd m space group and can be considered as the Ti2Fe structure filled with C and O atoms co-occupying the same octa-hedral void [occupancy ratio 0.82 (7):0.18 (7)]. The Ti4Fe2C0.82O0.18 phase is isotypic with Ti4Ni2C and Ti4Fe2O0.407, and is the first example where C and O atoms co-occupy the same site in filled Ti2Fe structures.

Real-Time Simulation of the Reaction Kinetics of Supported Metal Nanoparticles.

A common issue with supported metal catalysts is the sintering of metal nanoparticles, resulting in catalyst deactivation. In this study, we propose a theoretical framework for realizing a real-time simulation of the reactivity of supported metal nanoparticles during the sintering process, combining density functional theory calculations, microkinetic modeling, Wulff-Kaichew construction, and sintering kinetic simulations. To validate our approach, we demonstrate its feasibility on α-Al2O3(0001)-supported Ag nanoparticles, where the simulated sintering behavior and ethylene epoxidation reaction rate as a function of time show qualitative agreement with experimental observation. Our proposed theoretical approach can be employed to screen out the promising microstructure feature of α-Al2O3 for stable supported Ag NPs, including the surface orientation and promoter species modified on it. The outlined approach of this work may be applied to a range of different thermocatalytic reactions other than ethylene epoxidation and provide guidance for the development of supported metal catalysts with long-term stability.

Densification and Properties of Bimodal 316L Stainless Steel Produced by Binder Jetting Printing with Addition of B4C.

Boron-based aids are commonly introduced to tackle the unsatisfactory densification of SS316L parts fabricated by binder jetting (BJ) technology. However, there is scarce study on the effect of sintering aids on the mechanical performance. This work investigates the effect of B4C aids and sintering temperature on the mechanical performance and microscopic morphology of BJ printing SS316L parts. SS316L powders with a bimodal size distribution were adopted to enhance density and reduce the shape distortion. Besides, B4C was added as a sintering aid to promote densification during sintering. The results show that the bimodal powder is in favour of the density increase and the sintering process. The sintering temperature is largely reduced with the addition of B4C. Further, the mechanical performance is mainly affected by the final density and B4C content. In view of a comprehensive evaluation of shape retention and properties, B4C content of 1 wt.% and sintering temperature of 1250°C are expected to be the optimal parameters.

Spark Plasma Sintering of Complex Metal and Ceramic Structures Produced by Material Extrusion.

Alternative approaches to laser fusion for the additive manufacturing (AM) of metals are often hampered by the need for long sintering cycles. Typical sintering cycles require heating at temperatures above 80% of the melting point for several hours. The process is time- and energy-consuming, particularly when high-melting materials are involved. Applying pressure can drastically reduce the time and temperature required for densification. Recently, a particular kind of pressure-assisted sintering process known as spark plasma sintering (SPS) or field-assisted sintering (FAST) received considerable attention in academia and industry due to its ability to enhance densification. However, conventional SPS/FAST techniques cannot be directly applied to the densification of objects presenting a complex geometry. This work shows how a modified SPS/FAST setup, operating in a pseudoisostatic mode, can be used for debinding and sinter objects produced by material extrusion. This approach can be applied to metals and metal-based and ceramic-based composites when their geometry does not include closed cavities. Depending on the characteristics of the pressure-transfer medium, some level of anisotropy in the volume reduction associated with the densification can be observed. Still, it can easily be corrected by appropriately compensating sintering deformation during printing. Using this approach, the time required for the debinding and sintering can be reduced considerably. It represents an alternative approach to the AM of a wide range of inorganic materials characterized by a relatively low-cost, high material flexibility, and low environmental impact.

Experimental Investigation on Friction Behavior of Selective Laser Sintering Processed Parts.

Selective laser sintering (SLS) is a powder bed fusion additive manufacturing process that uses polymer powders to produce functional parts directly from digital 3D models. SLS supports small- to medium-batch fabrication of customized products for various end-use applications. These parts can be used as tooling to support conventional manufacturing and inspection where mechanical and tribological behaviors are important. This article evaluates the friction behavior of parts fabricated by SLS polyamide (PA12) and glass bead-filled polyamide (PA-GF) materials. Pin-on-Disk tribometer was used to characterize the behavior in dry sliding conditions with part build orientation, load, and speed as factors. Taguchi's approach and analysis of variance are used to quantify the influence of these factors on the friction coefficient. Both materials show reduction in friction coefficient with the increase in load; on the other hand, an increase in speed affects adversely. However, the influence of part orientation is comparatively lesser than the other two factors considered in this study. The debris, pin, and disk wear surfaces were examined to learn wear mechanisms. It is observed that surface porosity resulting from the fabrication process plays a significant role in friction behavior. The glass beads in PA-GF material function as reinforcement against load and influences the friction behavior. Low friction and wear characteristics make both materials as a prospective contender for tooling application.

Evaluation of the Influence of Technological Parameters of Selected 3D Printing Technologies on Tribological Properties.

The article presents the results of tribological research of sample models manufactured using three separate 3D printing technologies: selective laser sintering-SLS, photo-curing of liquid polymer resins-PolyJet Matrix (PJM) and fused deposition modeling-FDM. The impact of process parameters (printing direction, layer thickness, and energy density for SLS) on tribological properties was assessed through linear wear and coefficient of friction. The research was carried out to assess the possibility of using 3D printing for the quick manufacturing of casting models, which has a significant impact on shortening the time of implementation for mass production of the casting process. The research results proved the possibility of controlling the technological process in a manner allowing to produce models with controlled properties, including tribological parameters. In addition, the results for three additive technologies and different materials were compared by using the same friction parameters.

Advancements in reliability of mechanical performance of 3D PRINTED Ag-doped bioceramic antibacterial scaffolds for bone tissue engineering.

The current gold-standard approach for addressing bone defects in load-bearing applications sees the use of either autographs or allographs. These solutions, however, have limitations as autographs and allographs carry the risk of additional trauma, the threat of disease transmission, and potential donor rejection. An attractive candidate for overcoming the challenges associated with the use of autographs and allographs is a 3D porous scaffold displaying the needed mechanical competency for use in load-bearing applications that can stimulate bone tissue regeneration and provide antibacterial capabilities. To date, no reports document a 3D porous scaffold that fully meets the criteria specified above. In this work, we show how the use of fused filament fabrication (FFF) 3D printing technology in combination with a bimodal distribution of Ag-doped bioactive glass-ceramic (Ag-BG) micro-sized particles can successfully deliver porous 3D scaffolds with attractive and reliable mechanical performance characteristics capable of stimulating bone tissue regeneration and the ability to provide inherent antibacterial properties. To characterize the reliability of the mechanical performance of the FFF-printed Ag-BG scaffolds, Weibull statistics were evaluated for both the compressive (N = 25; m = 13.6 ± 0.9) and flexural (N = 25; m = 7.3 ± 0.7) strengths. Methicillin-resistant Staphylococcus aureus (MRSA) was used both in planktonic and biofilm forms to highlight the advanced antibacterial characteristics of the FFF-printed Ag-BG scaffolds. Biological performance was evaluated in vitro through indirect exposure to human marrow stromal cells (hMSCs), where the FFF-printed Ag-BG scaffolds were found to provide an attractive environment for cell infiltration and mineralization. Our work demonstrates how fused filament fabrication technology can be used with bioactive and antibacterial materials such as Ag-BG to deliver mechanically competent porous 3D scaffolds capable of stimulating bone tissue regeneration while simultaneously providing antibacterial performance capabilities.

In Vitro Evaluation of Speed Sintering and Glazing Effects on the Flexural Strength and Microstructure of Highly Translucent Multilayered 5 mol% Yttria-Stabilized Zirconia.

This study aimed to investigate the impact of speed sintering and glazing on the flexural strength and microstructure of multilayered 5 mol% yttria-stabilized (5Y-) zirconia, which remains unknown. Bar-shaped specimens (N = 600) were fabricated from 5Y-zirconia (FX; Ceramill Zolid FX ML, ST; Katana STML) by cutting, polishing, sintering (conventional and speed sintering), and then glazing. A flexural strength test (n = 30/group), field emission scanning electron microscopy (FE-SEM) observation (n = 2/group), and an X-ray diffraction (XRD) study with Rietveld refinement (n = 1/group) were performed. The flexural strength was analyzed using three-way ANOVA and a post hoc Scheffé test. The grain size was analyzed using the Kruskal-Wallis H test and Bonferroni-Dunn post hoc test. Flexural strength slightly decreased in the nonglazed FX after speed sintering (p < 0.05). Glazing with and without glazing paste did not affect flexural strength at both sintering speeds (p > 0.05). Speed sintering and glazing minimally changed the Weibull modulus and phase fraction, and did not affect grain size (p > 0.05). ST had a larger grain size and lower tetragonal phase content than FX and had a lower flexural strength than FX in most groups (p < 0.05). Overall, the multilayered 5Y-zirconia is considered suitable for dental application using speed sintering and glazing.

Study on the Technology and Properties of Green Laser Sintering Nano-Copper Paste Ink.

With the rapid development of integrated circuits, glass substrates are frequently utilized for prototyping various functional electronic circuits due to their superior stability, transparency, and signal integrity. In this experiment, copper wire was printed on a glass substrate using inkjet printing, and the electronic circuit was sintered through laser irradiation with a 532 nm continuous green laser. The relationship between resistivity and microstructure was analyzed after laser sintering at different intensities, scanning speeds, and iterations. The experimental results indicate that the conductivity of the sintered lines initially increases and then decreases with an increase in laser power and scanning speed. At the same power level, multiple sintering runs at a lower scanning speed pose a risk of increased porosity leading to reduced conductivity. Conversely, when the scanning speed exceeds the optimal sintering speed, multiple sintering runs have minimal impact on porosity and conductivity without altering the power.

Insight into Grain Refinement Mechanisms of WC Cemented Carbide with Al0.5CoCrFeNiTi0.5 Binder.

High-entropy alloys (HEA) as a kind of new binder for cemented carbide have garnered significant attention. In this work, WC/(17~25 wt.%)Al0.5CoCrFeNiTi0.5 cemented carbides were prepared by hot pressing sintering (HPS), and the reactions between WC powder and Al0.5CoCrFeNiTi0.5 powder during hot pressing sintering were elucidated. It found that different from traditional Co binder, the Al0.5CoCrFeNiTi0.5 binder effectively inhibited WC grain growth. During HPS, the decomposed W and C atoms from WC diffused into the Al0.5CoCrFeNiTi0.5 binder, reacted with the elements in the binder, and then formed the M(Co, Fe, Ni)3W3C phase. The back-diffusion of W and C atoms to WC grains was restricted by the Al0.5CoCrFeNiTi0.5 alloy and inhibited them from re-precipitating onto the large undissolved WC grains. As a result, the average size of WC grains in the cemented carbides was less than 200 nm. This work bright new insight into the grain refinement mechanisms of WC cemented carbide with HEA binder and provide a guidance for designing performance-stable WC/HEA cemented carbide and promoting their application.

Preparation and Properties of Nb5+-Doped BCZT-Based Ceramic Thick Films by Scraping Process.

A bottleneck characterized by high strain and low hysteresis has constantly existed in the design process of piezoelectric actuators. In order to solve the problem that actuator materials cannot simultaneously exhibit large strain and low hysteresis under relatively high electric fields, Nb5+-doped 0.975(Ba0.85Ca0.15)[(Zr0.1Ti0.9)0.999Nb0.001]O3-0.025(Bi0.5Na0.5)ZrO3 (BCZTNb0.001-0.025BiNZ) ceramic thick films were prepared by a film scraping process combined with a solid-state twin crystal method, and the influence of sintering temperature was studied systematically. All BCZTNb0.001-0.025BiNZ ceramic thick films sintered at different sintering temperatures have a pure perovskite structure with multiphase coexistence, dense microstructure and typical dielectric relaxation behavior. The conduction mechanism of all samples at high temperatures is dominated by oxygen vacancies confirmed by linear fitting using the Arrhenius law. As the sintering temperature elevates, the grain size increases, inducing the improvement of dielectric, ferroelectric and field-induced strain performance. The 1325 °C sintered BCZTNb0.001-0.025BiNZ ceramic thick film has the lowest hysteresis (1.34%) and relatively large unipolar strain (0.104%) at 60 kV/cm, showing relatively large strain and nearly zero strain hysteresis compared with most previously reported lead-free piezoelectric ceramics and presenting favorable application prospects in the actuator field.

Highly Porous Co-Al Intermetallic Created by Thermal Explosion Using NaCl as a Space Retainer.

Co-Al porous materials were fabricated by thermal explosion (TE) reactions from Co and Al powders in a 1:1 ratio using NaCl as a space retainer. The effects of the NaCl content on the temperature profiles, phase structure, volume change, density, pore distribution and antioxidation behavior were investigated. The results showed that the sintered product of Co and Al powders was solely Co-Al intermetallic, while the final product was Co4Al13 with an abundant Co phase and minor Co2Al5 and Co-Al phases after added NaCl dissolved out, due to the high Tig and low Tc. The open porosity of sintered Co-Al compound was sensibly improved to 79.5% after 80 wt.% of the added NaCl dissolved out. Moreover, porous Co-Al intermetallic exhibited an inherited pore structure, including large pores originating from the dissolution of NaCl and small pores in the matrix caused by volume expansion due to TE reaction. The interconnected large and small pores make the open cellular Co-Al intermetallic suitable for broad application prospects in liquid-gas separation and filtration.

Bonding Behavior and Quality of Pressureless Ag Sintering on (111)-Oriented Nanotwinned Cu Substrate in Ambient Air.

(111)-oriented nanotwinned Cu ((111)nt-Cu) has shown its high surface diffusion rate and better oxidation resistance over common polycrystalline Cu (C-Cu). The application of (111)nt-Cu as an interface metallization layer in Ag-sintered technology under the role of oxygen was investigated in this work, and its connecting behavior was further clarified by comparing it with C-Cu. As the sintering temperature decreasing from 300 to 200 °C, the shear strength on the (111)nt-Cu substrate was still greater than 55 MPa after sintering for 10 min. The fracture surface correspondingly changed from the interface of Ag/die to mixed fracture mode, involving the interface of the Ag/Cu substrate and Ag/die. The existence of copper oxide provided a tight connection between Ag and the (111)nt-Cu substrate at all of the studied temperatures. Although lots of small dispersed voids were seen at the interface between copper oxide and (111)nt-Cu at 300 °C, these impurity-induced voids would not necessarily be a failure position and could be improved by adjusting the sintering temperature and time; for example, 200 °C/10 min or heating to 300 °C, and then start cooling at the same time. The microstructure of Ag-Cu joint on (111)nt-Cu behaved better than that on C-Cu. The thinner copper oxide layer and the higher connection ratio of the interface between copper oxide and Ag were still found on the (111)nt-Cu connection's structure. The poor connection between copper oxide and Ag on C-Cu easily became the failure interface. By controlling the thickness of copper oxide and the content of impurity-induced voids, the use of (111)nt-Cu in advanced-packaging could be improved to a new level.

A comprehensive investigation of the adsorption behaviour and mechanism of industrial waste sintering and bayer red muds for heavy metals.

The issue of heavy metal pollution is a critical global concern that requires urgent solution. However, conventional heavy metal adsorbents are too costly to be applied in large-scale engineering. In this study, adsorption behavior and mechanism of sintering red mud (RM-A) and bayer red mud (RM-B) for heavy metals were investigated to address the disposal of red mud as industrial waste and remediation of heavy metal pollution. Batch adsorption experiments were conducted to explore the adsorption performances of RM-A and RM-B under various conditions. Characterization of RM-A and RM-B before and after adsorption by XRD, FTIR and SEM-EDX was applied to investigate the specific adsorption behavior and mechanism. Adsorption experiments of both RM-A and RM-B fitted pseudo-second-order kinetic model and Langmuir isotherm model, with estimated maximum adsorption capacity of 21.96 and 25.19 mg/g for Cd2+, 21.47 and 26.06 mg/g for Cu2+ and 55.47 and 59.65 mg/g for Pb2+, respectively. Precipitation transformation of calcite was the primary adsorption mechanism for RM-A, whereas ion exchange of cancrinite, surface coordination compounds of hematite and minor precipitation transformation of calcite accounted for the adsorption mechanism for RM-B. Overall, RM-A and RM-B exhibited best adsorption performance for Pb2+, with RM-B showing greater adsorption capacity attributed to its higher specific surface area. This study compared the adsorption properties of RM-A and RM-B for the first time and demonstrated that both red muds can be effectively applied to remove heavy metals, thereby contributing to the sustainable industrial waste management and resourceful reuse.

Utilization of Water-Insoluble Carbon Nitride-Phosphotungstic Acid Hybrids in Composite Proton Exchange Membranes.

Phosphotungstic acid (HPW) can retain water in proton exchange membranes to increase proton conductivity; however, its water-soluble nature limits further application. In this work, we combined HPW and graphitic carbon nitride (g-C3N4) via sintering to prepare water-insoluble hybrids (HWN), where HPW was chemically linked to g-C3N4 to fix HPW. Then, HWN fillers were added to a sulfonated polyether ether ketone (SPEEK) matrix to prepare composite membranes. The conductivity of the composite membrane with 10 wt% HWN is up to 0.066 S cm-1 at room temperature, which is 53% higher than that of the SPEEK control membrane (0.043 S cm-1). The composite membrane also showed stable proton conductivity after being immersed in water for 2000 h. Therefore, our study demonstrates that preparing water-insoluble nanofillers containing HPW components through sintering is a promising approach.

Effect of sintering cycle on the strength and translucency of multilayered zirconia.

PURPOSE: A newly introduced sintering protocol promises to offer higher translucency while not significantly compromising the flexural strength of the material. However, the effect of the novel sintering protocol has not been thoroughly validated. The purpose of this study was to measure and compare the effect of two sintering protocols on the translucency and flexural strength of two multilayered zirconia materials. MATERIALS AND METHODS: Two types of multilayered zirconia materials (ZirCAD Prime and Prime esthetic) were selected. Presintered disk specimens were obtained from Translucent, Gradient, and Dentin layers (n = 20). The disks were allocated to 2 groups: standard sintering protocol (peak temperature 1500°C) and high translucency sintering protocol (peak temperature 1600°C). After the sintering process, 10 specimens from each group were randomly selected. The optical values (L*, a*, b*) were measured and used to assess translucency using the relative translucency parameter (RTP00) and translucency differences (ΔRTP00). Then, all 20 specimens were tested for biaxial flexural strength. The outcomes were analyzed. The analysis of variance is used to analyze any significant effects on translucency and flexural strength. Then, any significant difference in the translucency and flexural strength between all pairs of materials was analyzed using Bonferroni-corrected Student's t-test (α = 0.05). RESULTS: The high translucency sintering protocol significantly decreased biaxial strength in the Prime translucent and dentine layer, Prime esthetic translucent, and gradient layer. RTP00 was significantly reduced in the Prime gradient and Prime esthetic gradient layer when sintered with a high translucency protocol. The lowest ΔRTP00 was observed in the Prime dentine layer, while the highest ΔRTP00 was observed in the Prime esthetic dentin layer. CONCLUSIONS: High translucency protocol significantly lowers the biaxial flexural strength of both multilayered materials, but the alteration in translucency is within clinically acceptable thresholds (TAT00 = 2.62).

Residual Stress and Warping Analysis of the Nano-Silver Pressureless Sintering Process in SiC Power Device Packaging.

Chip bonding, an essential process in power semiconductor device packaging, commonly includes welding and nano-silver sintering. Currently, most of the research on chip bonding technology focuses on the thermal stress analysis of tin-lead solder and nano-silver pressure-assisted sintering, whereas research on the thermal stress analysis of the nano-silver pressureless sintering process is more limited. In this study, the pressureless sintering process of nano-silver was studied using finite element software, with nano-silver as an interconnect material. Using the control variable method, we analyzed the influences of sintering temperature, cooling rate, solder paste thickness, and solder paste area on the residual stress and warping deformation of power devices. In addition, orthogonal experiments were designed to optimize the parameters and determine the optimal combination of the process parameters. The results showed that the maximum residual stress of the module appeared on the connection surface between the power chip and the nano-silver solder paste layer. The module warping deformation was convex warping. The residual stress of the solder layer increased with the increase in sintering temperature and cooling rate. It decreased with the increase in coating thickness. With the increase in the coating area, it showed a wave change. Each parameter influenced the stress of the solder layer in this descending order: sintering temperature, cooling rate, solder paste area, and solder paste thickness. The residual stress of the nano-silver layer was 24.83 MPa under the optimal combination of the process parameters and was reduced by 29.38% compared with the original value of 35.162 MPa.

A Highly Sensitive NiO Flexible Temperature Sensor Prepared by Low-Temperature Sintering Electrohydrodynamic Direct Writing.

Flexible temperature sensors have diverse applications and a great potential in the field of temperature monitoring, including healthcare, smart homes and the automotive industry. However, the current flexible temperature sensor preparation generally suffers from process complexity, which limits its development and application. In this paper, a nickel oxide (NiO) flexible temperature sensor based on a low-temperature sintering technology is introduced. The prepared NiO flexible temperature sensor has a high-resolution temperature measurement performance and good stability, including temperature detection over a wide temperature range of (25 to 70 °C) and a high sensitivity performance (of a maximum TCR of -5.194%°C-1 and a thermal constant of 3938 K). The rapid response time of this temperature sensor was measured to be 2 s at 27-50 °C, which ensures the accuracy and reliability of the measurement. The NiO flexible temperature sensor prepared by electrohydrodynamic direct writing has a stable performance and good flexibility in complex environments. The temperature sensor can be used to monitor the temperature status of the equipment and prevent failure or damage caused by overheating.