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Municipal solid waste (MSW) management is a major concern for Bangladesh, given its high population density and increasing waste production rate. Conventional waste management methods, such as landfilling, result in high carbon emissions for the environment. With over 70% of MSW being organic, hydrothermal carbonization (HTC) has emerged as a promising technology for recovering energy and nutrients from such heterogeneous waste streams. This study aimed to compare the environmental effects of HTC coupled with electricity generation (HTC-EG) from MSW with traditional landfilling using life cycle assessment in the context of Bangladesh. The HTC-EG scenario showed lower environmental impacts in three out of five impact categories, specifically reducing climate change, freshwater ecotoxicity, and photochemical ozone formation. For a functional unit of 6000-ton MSW, HTC-EG reduces the climate change impact by 7.7 × 106 kg CO2 eq. Additionally, HTC-EG has 46.77% less impact on freshwater ecotoxicity compared to landfilling and reduces the photochemical ozone formation impact by 1.86 × 104 NMVOC eq. However, the HTC-EG scenario leads to increased particulate matter formation and marine water eutrophication due to SO2, SO3, and PM2.5 emissions during hydrochar combustion and nitrate release from the liquid stream of the HTC reactor, respectively. Addressing these challenges through appropriate post-processing of flue gas from hydrochar combustion and HTC liquid streams could make HTC-EG a viable alternative to landfilling for MSW management in Bangladesh.
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European regulations require that by 2030 waste suitable for recycling, material recovery, or energy recovery will no longer be allowed in landfills. MSW composition in non-recyclable containers affects what measures for recovery could be implemented. This study is a screening examination of 32 non-recyclable MSW samples in the Getafe municipality (Spain). In addition to non-combustible elements, MSW is separated into 15 waste materials. Merely 18.1â¯% of the non-recyclable component is placed in appropriate containers. Composition of all materials is analyzed. MSW samples are grouped into six clusters with similar properties using the K-nearest neighbor methodology. Representative sample from each cluster is pyrolyzed at 520⯰C. The main product of pyrolysis is liquid, which makes up 57.9â¯wt%, while solid and gas fractions are 16.4 and 16.5â¯wt%, respectively. Liquid fraction is a blend of aromatic, aliphatic, oxygenated, and nitrogenated compounds, while gas fraction is mainly CO2.
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The aim of this study was to increase the bioconversion efficiency (lipid accumulation) of black soldier fly larvae while simultaneously increasing biodiesel production through a feed-shifting strategy. Feeding with low-lipid feed promoted an increase in larval weight, while high-lipid feed resulted in greater lipid accumulation. Based on this result, a feed-shifting strategy was introduced, which consisted of two stages: first, increasing larval body weight using low-lipid feed, followed by lipid induction for biodiesel production using high-lipid feed. The use of this strategy resulted in an increase in the dry weight of larvae by ≥16 % compared to single feeding systems. This led to a 20 % increase in biodiesel productivity. The waste reduction ratio was enhanced due to the higher bioconversion rate in the feed-shifting strategy compared to that in the single feeding systems. The feed-shifting strategy would contribute to the enhancement of waste-to-energy efficiency.
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Considering that the Brazilian southeast has several agricultural farms that produce coffee and raise swine, and that the waste generated in these farms has some complementary characteristics, the present study aimed to optimize the methane (CH4) yield in the batch anaerobic co-digestion of liquid swine manure (LSM), coffee wastewater (CFW), and coffee husk and pulp. The optimization occurred through a two-factor central composite rotational design with a variation of CFW percentage (8 to 22â¯%) in the mixing liquid substrates and the organic matter concentration (0.3 to 12 gCOD L-1). The optimized condition had an ideal nutritional condition (14â¯% of CFW, 86â¯% of LSM, 7.3 gCOD L-1 and COD/N ratio of 35) to obtain high CH4 production (971.7 mLCH4), yield (160.9 mLCH4 g-1VS), maximum specific production rate (1.6â¯mL h-1) and low lag phase (217.6â¯h).
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Waste and energy sectors have significant contributions to the greenhouse gas (GHG) emissions caused primarily by the population expansion. Waste-to-Energy (WtE) is introduced to address the issue raised by both sectors simultaneously through utilization of the potential energy stored in municipal solid waste (MSW) as well as offsetting GHG emissions. Limited research have been conducted in Egypt to assess the current situation of MSW management and associated methane emissions. The current study focused on estimating the baseline methane emissions for six Egyptian governorates and determining the energy production potential from WtE projects. To achieve this aim, three scenarios have been assessed: Baseline, Landfill Gas to Energy (LFGE), and Incineration scenarios. Key results revealed that a total of 3.7 million tonnes of methane would be emitted from all studied governorates generated over 50 years. Incineration also found to be more favorable in all governorates in terms of energy production, quantity of avoided GHG emissions, and in terms of economic viability over LFGE. Implementing incineration in all governorates would generate about 5.6 TWh energy annually and could avoid about 5 Mt CO2 eq annually in comparison to LFGE that would generate about 0.6 TWh annually and could avoid about 2.5 Mt CO2 eq annually. In terms of economic viability of WtE projects, while they were generally not economically viable under the assumptions made in the current study, incineration technology deemed promising, but policy adjustments, such as competitive Feed-in Tariff (FiT) rates and the inclusion of gate fees, are necessary. Specific minimum gate fees and FiT were identified for each governorate, providing essential guidance for decision makers to ensure the viability of WtE implementation. This study would support the decision makers in assessing technically and financially feasible options for WtE technologies in the selected governorates.
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The annual increase in global organic waste generation emphasises the need to develop a sustainable management platform to address environmental concerns. This study aims to explore sustainable treatments for the conversion of organic waste into energy in pursuit of zero-waste. The organic waste generated from the animal feed industry (referred to as WF) was used for the model compound in this study. 8.5 wt% of lipids were extracted from the WF, which contained unidentified impurities. Acid-catalysed transesterification yielded less than 80 wt% biodiesel might be due to the reversible reaction. In contrast, non-catalytic transesterification resulted in a significantly higher biodiesel yield (95.6 wt%), suggesting that this method was more effective at converting impure lipids into biodiesel compared to acid-catalysed transesterification. These results indicate the potential advantages of the non-catalytic approach, particularly when dealing with impure lipid sources. To minimise the generation of waste in the process, the WF residue produced after lipid extraction was converted into combustible gas (syngas) through pyrolysis. CO2 was used as a reactive medium in pyrolysis. In one-stage pyrolysis, the gas yield under CO2 was comparable to that under N2, indicating that CO2 did not react effectively with the volatiles derived from the WF residue. Enhanced CO2 reactivity was achieved via catalytic pyrolysis using a nickel-impregnated catalyst. Consequently, the combustible gas yield under CO2 was much higher than that under N2. This approach might contribute to maximising the efficiency of converting organic waste into renewable energy while simultaneously consuming CO2 during pyrolysis, thereby enhancing the sustainability of this approach.
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Biocombustibles , Administración de Residuos , Biocombustibles/análisis , Administración de Residuos/métodos , Esterificación , Pirólisis , Dióxido de Carbono/química , Dióxido de Carbono/análisis , Catálisis , Alimentación Animal/análisis , Lípidos/química , Eliminación de Residuos/métodosRESUMEN
To address the challenges associated with medical plastic waste and to characterize its heterogeneity, non-recyclability, and potential biohazard risks, this study explored a carbon dioxide (CO2)-assisted pyrolysis process as a sustainable disposal method. Medical plastic waste typically includes polypropylene, polystyrene, and polyvinyl chloride. To experimentally evaluate the functional reactivity of CO2, we employed three pyrolysis setups (one-stage, two-stage, and catalytic processes). The technical advantages of using CO2 over inert gases such as nitrogen (N2) were demonstrated through pyrolysis tests. The results showed that energy production was enhanced under CO2 conditions, with catalytic pyrolysis generating 146% more flammable gases compared to pyrolysis in an N2 environment. The use of CO2 also led to a reduction in the formation of toxic chemicals due to improved thermal cracking. The CO2-assisted pyrolysis process exhibited net negative CO2 emissions when a catalyst was present, as a substantial amount of CO2 was consumed during the process. In conclusion, CO2-assisted pyrolysis of medical plastic waste offers a sustainable management solution that maximizes the utilization of carbon resources.
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Dióxido de Carbono , Plásticos , Pirólisis , Dióxido de Carbono/química , Dióxido de Carbono/análisis , Plásticos/química , Residuos Sanitarios , Reciclaje/métodos , Eliminación de Residuos Sanitarios/métodos , Nitrógeno/química , Catálisis , Administración de Residuos/métodosRESUMEN
The widespread use of single-use face masks during the recent epidemic has led to significant environmental challenges due to waste pollution. This study explores an innovative approach to address this issue by repurposing discarded face masks for hydrovoltaic energy harvesting. By coating the face masks with carbon black (CB) to enhance their hydrophilic properties, we developed mask-based hydrovoltaic power generators (MHPGs). These MHPGs were evaluated for their hydrovoltaic performance, revealing that different mask configurations and sizes affect their efficiency. The study found that MHPGs with smaller, more structured areas exhibited better energy output, with maximum open-circuit voltages (VOC) reaching up to 0.39 V and short-circuit currents (ISC) up to 65.6 µA. The integration of CB improved water absorption and transport, enhancing the hydrovoltaic performance. More specifically, MHPG-1 to MHPG-4, which represented different sizes and features, presented mean VOC values of 0.32, 0.17, 0.19 and 0.05 V, as well as mean ISC values of 16.57, 15.59, 47.43 and 3.02 µA, respectively. The findings highlight the feasibility of utilizing discarded masks in energy harvesting systems, offering both environmental benefits and a novel method for renewable energy generation. Therefore, this work provides a new paradigm for waste-to-energy (WTE) technologies and inspires further research into the use of unconventional waste materials for energy production.
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Food waste (FW) comprises carbohydrates, proteins, lipids, and water, posing technical challenges for effective treatment and valorisation. This study addresses these challenges by using black soldier fly larvae (BSFL) as a bioconversion medium to transform FW into biodiesel (BD). BSFL predominantly consumed the carbohydrates and proteins in FW (81 wt%), while showing a lower preference for lipids (<50 wt% consumed). Notwithstanding the lower consumption of lipids in the FW than that of carbohydrates and proteins, BSFL had a high lipid content (48.3 wt%). The subsequent conversion of the lipids extracted from BSFL into BD was tested via catalytic (acid/alkali) and non-catalytic transesterification processes. The BD yield from catalytic transesterification was lower than that from non-catalytic transesterification because of the low tolerance against free fatty acids (FFAs). BD was also produced from the lipid-concentrated residual FW through non-catalytic transesterification. Although the FW residue extracts contained high amounts of FFAs (49.9 wt%), non-catalytic transesterification displayed a high BD yield (92.4 wt%; yields from catalytic transesterification: < 80.0 wt%). Moreover, blending the BD derived from the BSFL and FW residue extracts enhanced the fuel properties. The BSFL-assisted FW management efficiently reduced FW by 90 wt% while producing a high-quality BD.
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Biocombustibles , Larva , Animales , Esterificación , Dípteros , Simuliidae , Alimento Perdido y DesperdiciadoRESUMEN
This work presents a methodology integrating Non-Linear Programming (NLP) for multi-objective and multi-period optimization, addressing sustainable waste management and energy conversion challenges. It integrates waste-to-energy (WtE) technologies such as Anaerobic Digestion (AD), Incineration (Inc), Gasification (Gsf), and Pyrolysis (Py), and considers thermochemical, technical, economic, and environmental considerations through rigorous non-linear functions. Using Mexico City as a case study, the model develops waste management strategies that balance environmental and economic aims, considering social impacts. A trade-off solution is proposed to address the conflict between objectives. The economical optimal solution generates 1.79M$ with 954 tons of CO2 emissions while the environmental one generates 0.91M$ and reduces emissions by 54%, where 40% is due to gasification technology. Moreover, the environmentally optimal solution, with incineration and gasification generates 9500 MWh/day and 5960 MWh/day, respectively, demonstrates the capacity of the model to support sustainable energy strategies. Finally, this work presents an adaptable framework for sustainable waste management decision-making.
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Waste-to-energy (WtE) power plants, supplied mainly with municipal solid waste (MSW) and refuse-derived fuel (RDF), which convert waste into electricity, have emerged as a solution to Thailand's waste management problems. This study focused on identifying and studying the critical success factors (CSFs) that influence the success of MSW and RDF power plants in Thailand. This study employed interpretive structural Modelling and cross-impact matrix multiplication applied to a classification analysis to evaluate the impact of these CSFs on the development of WtE projects. The results showed that, for MSW, most CSFs were related to energy and waste management policies, followed by waste quality for electricity generation. In addition, strong financial resources and appropriate power plant locations are important for MSW management success. Conversely, for RDF, most CSFs were sufficient waste quality for electricity generation and performed well according to licensing conditions. In this study, high-level CSFs indicated that these factors were crucial for MSW and RDF development. CSFs differ based on specific technologies and regulations. However, sufficient waste quality (heating value and moisture content) is a common CSF in the MSW and RDF technologies. This study provides valuable insights into the CSFs that affect the development of WtE. Understanding and addressing these CSFs is essential for the development and operation of WtE power plants in Thailand and other countries with similar conditions. Thus, policy-makers and other stakeholders can make informed decisions to ensure the success of WtE projects.
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The escalating volume of sewage sludge (SS) generated poses challenges in disposal, given its potential harm to the environment and human health. This study explored sustainable solutions for SS management with a focus on energy recovery. Employing CO2-assisted pyrolysis, we converted SS into flammable gases (H2 and CO; syngas). Single-stage pyrolysis of SS in a CO2 conditions demonstrated that CO2 enhances flammable gas production (especially CO) through gas phase reactions (GPRs) with volatile matter (VM) at temperatures ≥520 °C. Specifically, the CO2 partially oxidized the VM released from SS and concurrently underwent reduction into CO. To enhance the syngas production at temperatures ≤520 °C, multi-stage pyrolysis setup with additional heat energy and a Ni/Al2O3 catalyst were utilized. These configurations significantly increased flammable gas production, particularly CO, at temperatures ≤520 °C. Indeed, the flammable gas yield in the catalytic pyrolysis of SS increased from 200.3 mmol under N2 conditions to 219.2 mmol under CO2 conditions, representing a 4.4-fold increase compared to single-stage pyrolysis under CO2 conditions (50.0 mmol). By integrating a water-gas-shift reaction, the flammable gases produced from CO2-assisted catalytic pyrolysis were expected to have the potential to generate revenue of US$4.04 billion. These findings highlight the effectiveness of employing CO2 in SS pyrolysis as a sustainable and effective approach for treating and valorising SS into valuable energy resources.
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Dióxido de Carbono , Pirólisis , Aguas del Alcantarillado , Dióxido de Carbono/química , Aguas del Alcantarillado/química , Eliminación de Residuos Líquidos/métodos , Catálisis , Calor , Monóxido de CarbonoRESUMEN
The chemical forms of zinc in fly ash from municipal solid waste incineration (MSWI) crucially affect ash management, influencing both material recovery options and the risk of unwanted leaching into ecosystems. The zinc speciation was investigated in fly ash samples sourced from full-scale MSWI plants, including four grate fired boilers (GB) and one fluidized bed boiler (FB). We applied X-ray Absorption Spectroscopy (XAS), and the spectra were analyzed against a unique library of over 30 relevant compounds, tailored to the nuances of zinc chemistry of fly ash. Nano-XANES and sequential leaching were employed as complementary analytical methods. Multiple chemical forms of zinc were found in the ash, whereof potassium zinc chloride salts (K2ZnCl4) emerged as the predominant form in GB fly ash representing 41-64 % of the zinc content, while less for FB fly ash (19 %). The mere exposure to humidity in the air during storage resulted in hydroxylation of the alkali zinc chlorides into Zn5(OH)8Cl2·H2O. Other forms of zinc in the ash were Zn4Si2O7(OH)2·H2O, ZnFe2O4, ZnAl2O4, surface adsorbed zinc, and Zn5(CO3)2(OH)6. Notably, the proportion of zinc in spinel forms (ZnFe2O4 and ZnAl2O4) increased threefold in FB ash compared to GB ash, representing â¼60 % and â¼10-20 % of the zinc, respectively.
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Thermosetting polymers are used in a wide range of applications due to their robust mechanical strength and superior flame retardancy. Despite these technical benefits, recycling of thermosetting polymers has been challenging because of their crosslinking nature. Moreover, their disposal through conventional methods (landfill and combustion) poses environmental concerns, such as microplastics and air pollutants. To address these issues, this study introduces a thermo-chemical disposal platform for thermosetting polymer wastes that employs carbon dioxide (CO2) as a reactive medium. In this work, melamine-formaldehyde was used as model compound of thermosetting polymers. In single-stage pyrolysis, it was revealed that CO2 plays a crucial role in controlling in the compositional matrices of pyrolytic gases, liquid products, and wax. These compositional changes were attributed to the homogeneous reactions between CO2 and the volatile compounds released from the thermolysis of MF. To enhance the thermal cracking of the MF, a double-stage pyrolysis process was tested, which increased the production of pyrolytic gases and eliminated wax formation. However, the slow kinetics governing the reactivity of CO2 limits the occurrence of homogeneous reactions. A nickel-based catalyst was used to accelerate reaction kinetics. The catalytic pyrolysis under CO2 conditions led to substantial increases in syngas (H2 and CO) production of 880% and 460%, respectively, compared with double-stage pyrolysis. These findings demonstrate that thermosetting polymer wastes can be valorized into gaseous fuels through thermo-chemical process, and CO2 enhances the recovery of energy and chemicals. Therefore, this study presents an innovative technical platform to convert thermosetting polymer wastes and CO2 into syngas.
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Dióxido de Carbono , Polímeros , Pirólisis , Dióxido de Carbono/química , Polímeros/química , Triazinas/química , Catálisis , Gases/química , Reciclaje/métodos , CinéticaRESUMEN
The study explores the effect of varying molasses proportions as a binder on the characteristics of densified char obtained through the slow co-pyrolysis of plastic waste and Eucalyptus wood waste (Waste low-density polyethylene - Eucalyptus wood (WLDPE-EW) and Waste Polystyrene - Eucalyptus wood (WPS-EW)). Pyrolysis was conducted at 500 °C with a residence time of 120 min, employing plastic to wood waste ratios of 1:2 and 1:3 (w/w). The focus was on how varying the proportion of molasses (10-30 %), influences the physical and combustion properties of the resulting biofuel pellets. Our findings reveal that the calorific value of the pellets decreased from 28.94 to 27.44 MJ/Kg as the molasses content increased. However, this decrease in calorific value was compensated by an increase in pellet mass density, which led to a higher energy density overall. This phenomenon was attributed to the formation of solid bridges between particles, facilitated by molasses, effectively decreasing particle spacing. The structural integrity of the pellets, as measured by the impact resistance index, improved significantly (43-47 %) with the addition of molasses. However, a significant change in the combustion characteristics depicted by lower ignition and burnout temperatures were observed due to decrease in fixed carbon value and increase in volatile matter content, as the proportion of molasses increased. Despite these changes, the pellets demonstrated a stable combustion profile, suggesting that molasses are an effective binder for producing biofuel pellets through the densification of char derived from the co-pyrolysis of plastic and Eucalyptus wood waste. The optimized molasses concentration analyzed through multifactor regression analysis was 16.96 % with 28 % WLDPE proportion to produce WLDPE-EW char pellets. This study highlights the potential of using molasses as a sustainable binder to enhance the mechanical and combustion properties of biofuel pellets, offering a viable pathway for the valorization of waste materials.
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Addressing the critical conundrum of escalating municipal solid waste (MSW) and shrinking landfill spaces in urban areas, this research pioneers a sustainable approach for Bangladesh by exploring the potential of biogas production from MSW. Distinctly, it fills the research gap by providing a detailed techno-economic and environmental analysis of decentralized fixed-dome anaerobic digestion facilities in the urban context of Chittagong, Bangladesh, a domain previously underexplored. Our findings demonstrate the feasibility of converting MSW into a renewable energy source, offering an innovative solution that simultaneously tackles waste management and energy generation challenges. Each proposed plant showcases the capability to generate 536 m³ of biogas daily, sufficient to power a 50 kW gas engine and supply 44 households, thereby contributing significantly to urban waste reduction and CO2 emissions mitigation by approximately 500 tons monthly. The economic analysis reveals an attractive investment payback period of two years, underscoring the model's viability and its potential as a replicable framework for similar urban settings grappling with waste management crises. This study not only bridges a critical knowledge gap but also introduces a novel, sustainable waste-to-energy model, marking a pivotal step towards achieving energy security and environmental sustainability in developing nations.
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Petroleum fuels are commonly used for automobiles. However, the continuous depletion and exhaust gas emission causes serious problems. So, there is a need for an alternative eco-friendly fuel. Biodiesel is a type of fuel manufactured through a process called transesterification, which involves converting vegetable oils into a usable form. The process parameters of the transesterification process were optimized using the Taguchi method to achieve maximum biodiesel yield. However, the main problem of biodiesel is its high cost which could be reduced by using low-cost feedstock. To address this challenge, biodiesel (BCFAD) is derived from coconut fatty acid distillate (CFAD), a by-product obtained from refining coconut oil. This work uses BCFAD and BCFAD with Alumina nanoparticles as fuels. Alumina nanoparticles in the mass fraction of 25 ppm, 50 ppm, and 100 ppm are dispersed in BCFAD. The investigation results reveal an increase of 6.5% in brake thermal efficiency for BCFAD with 100 ppm nanoparticles when compared to BCFAD. There is a reduction of 29.29% of hydrocarbon and 34% of Carbon monoxide emissions with BCFAD100 in comparison with diesel. However, there is a marginal increase in NOx emission with the increase in nanoparticles. The heat release rate and cylinder pressure of BCFAD100 are comparable to diesel fuel. It was concluded that the utilization of BCFAD with a nanoparticle dispersion of 100 ppm is suitable for direct use as fuel in diesel engines.
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In recent years, biomonitoring has gained more attention, particularly when assessing the environmental health of significant areas, such as those near waste-to-energy facilities. These requirements coincide with the chance to detect environmental pollutants using sensitive organisms. Bees were shown to be quite effective in evaluating the presence of certain compounds by analyzing their associated matrices, such as pollen, honey, or wax. In our study, we employed the honey bee (Apis mellifera) as an indicator to initially monitor the vicinity of the waste-to-energy plant in Acerra, which is situated in the Campania region of Italy. The primary aim was to determine whether the facility was accountable for any environmental releases of dioxins or dioxin-like compounds. Then, we assessed the presence of additional pollutants in the same area, including trace elements, polycyclic aromatic hydrocarbons, and pesticides, released by human activities. To obtain further information about environmental quality, a second biomonitoring station was installed near the Caivano S.T.I.R. (Waste Shredding, Sifting, and Packaging Plant). The results showed the dioxin levels did not exceed predetermined limitations at the Acerra site, thus demonstrating the efficacy of the waste-to-energy facility and the bees' ability to detect the presence of other pollutants. Additionally, this biomonitoring system exhibited sensitivity to environmental variations, thereby enabling the evaluation of xenobiotic flux between two proximate zones and across temporal scales. This pioneering study suggests the advantages of utilizing bees to detect a wide range of contaminants, thereby providing valuable insights into environmental quality and potential health risks for both ecosystems and human populations.
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This study focused on characterizing sewage sludge, food waste, and livestock manure, representative of continuously generated organic wastes, along with their anaerobic digestion residues. Microwave assisted pyrolysis was employed to investigate the relationship between the properties of the raw organic wastes and the resulting pyrolysis products, utilizing the R-program for analysis. Evaluation of the pyrolysis products of these six organic wastes revealed that char yield was primarily influenced by ash and fixed carbon contents, with higher yields observed in residues from anaerobic digestion compared to the original organic waste. Liquid and gaseous product quantities were found to increase with volatile content, while high-fat content within the volatile fraction notably enhanced liquid product yields, impacting syngas production. Analysis of syngas composition indicated a negative correlation between high nitrogen content in the feedstock and H2 generation. Furthermore, examining the correlation between chemical properties of organic waste and pyrolysis products revealed a proportional increase in protein components with nitrogen content, suggesting potential improvements in pyrolysis efficiency through raw material pretreatment enhancements by the R program.
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Despite increasing waste-to-energy (WtE) capacities, there remain deficiencies in comprehension of 136 kinds of tetra- through octa-chlorinated dibenzo-p-dioxin and dibenzofurans (136 PCDD/Fs) originating from incineration sources. Samples from twenty typical WtE plants, encompassing coal-fired power plants (CPP), grate incinerators (GI), fluidized bed incinerators (FBI), and rotary kilns (RK), yielded extensive PCDD/F datasets. Research was conducted on fingerprint mapping, formation pathways, emission profiles, and diagnostic analysis of PCDD/Fs in WtE plants. Fingerprints revealed a prevalence of TCDF, followed by PeCDF, while CPP and RK respectively generated more PCDD and HxCDD. De novo synthesis was the predominant formation pathway except one plant, where CP-route dominated. DD/DF chlorination also facilitated PCDD/F formation, showing general trends of FBI > GI > CPP > RK. The PCDD/F emission intensities emitted in air pollution control system inlet (APCSI) and outlet (APCSO) followed the statistical sequence of RK > FBI > GI > CPP, with the average I-TEQ concentrations in APCSO reaching 0.18, 0.08, 0.11, and 0.04 ng I-TEQ·Nm-3. Emission spectrum were accordingly formed. Four clusters were segmented for diagnosis analysis, where PCDD/Fs in GI and FBI were similar, grouped as a single cluster. PCDD/Fs in CPP and RK demonstrated distinctive features in TCDD, HxCDD, and HxCDF. The WtE plants exceeding the limit value tended to generate and retain fewer TCDD and TCDF yet had higher fractions of HxCDD and HxCDF. The failure of APCS coupled with the intrinsic source strength of PCDD/Fs directly led to exceedance, highlighting safe operational practices. This study motivated source tracing and precise evaluation of 136 PCDD/Fs based on the revealed fingerprint profiles for WtE processes.