Synergic effect of polyester fiber and nano silica on chemical resistance of geopolymer mortar.

The aim of this study is to evaluate the synergistic effect of polyester fiber-reinforced and nanoslica on the technical performance and durability of geopolymer mortar in terms of the chemical resistance. The study examined how the addition of polyester fiber and nanosilica affects the short-term severe durability of geopolymer mortar specimens made with fly ash (type F). The specimens were cured under ambient conditions. Different percentages (0.6%, 1.2%, and 1.8%) of polyester fiber were used, both with and without nanosilica. Additionally, a reference mixture containing only nanosilica was prepared.All mixtures had a liquid to binder ratio of 0.50, and the ratio of NaOH to Na2SiO3 solution was kept at 2.5:1 by weight. The produced mixes, after 28 days of ambient curing, were immersed for another 28 days in solutions containing 3.5%, 5%, and 5% of sodium chloride, magnesium sulphate and sulfuric acid, respectively. For comparison, control specimens which were not exposed to chemical attacks were tested at the same age of 56 days. Moreover, water absorption and sorptivity tests were conducted to explain the durability performance in a more detailed way. The test results express that the combination of both materials showed a synergistic effect and resulted in greater improvements in compressive and flexural strengths. Both materials can reduce the reduction in compressive strength caused by sulfuric acid exposure, but polyester fiber can increase mass loss. The presence of magnesium sulfate and sodium chloride can lead to a reduction in strength, but the addition of both polyester fiber and nanosilica can mitigate these effects. The addition of fibers creates a network of pores that can limit water absorption, and nanosilica can further enhance the microstructure and reduce water absorption. However, using polyester fiber beyond 1.2 percent can adversely affect the rate of water absorption.

A multi-criteria evaluation and optimization of sustainable fiber-reinforced concrete developed with nylon waste fibers and micro-silica.

Nylon waste fibers similar to new nylon fibers possess high tensile strength and toughness; hence, they can be used as an eco-friendly discrete reinforcement in high-strength concrete. This study aimed to analyze the mechanical and permeability characteristics and life cycle impact of high-strength concrete with varying amounts of nylon waste fiber and micro-silica. The results proved that nylon waste fiber was highly beneficial to the tensile and flexural strength of concrete. The incorporation of a 1% volume of nylon waste fiber caused net improvements of 50% in the flexural strength of concrete. At the combined addition of 0.5% volume fraction of nylon fiber and 7.5% micro-silica, splitting tensile and flexural strength of high-strength concrete experienced net improvements of 49% and 55%, respectively. Nylon fiber-reinforced concrete exhibited a ductile response and high flexural toughness and residual strength compared to plain concrete. A low volume fraction of waste fibers was beneficial to the permeability resistance of high-strength concrete against water absorption and chloride permeability, while a high volume (1% by volume fraction) of fiber was harmful to the permeability-resistance of concrete. For the best mechanical performance of high-strength concrete, 0.5% nylon waste fiber can be used with 7.5% micro-silica. The use of micro-silica minimized the negative effect of the high volume of fibers on the permeability resistance of high-strength concrete. The addition of nylon waste fibers (at 0.25% and 0.5% volume) and micro-silica also reduced carbon emissions per unit strength of concrete.

Life cycle assessment (LCA) of precast concrete blocks utilizing ground granulated blast furnace slag.

Concrete paving block (CPB) has become a popular construction material for pavements subjected to passive loads (parking, toll plazas, gas stations, and street pavements). Due to the short time in the production of CPB, the concrete block industry has experienced tremendous growth over the past decade. In this scenario, the environmental distress cannot be ignored due to the increased extraction of raw materials (fossil fuels, limestone, river sand, and crushed aggregates) in the manufacturing of CPB. The sustainability issues demand the utilization of eco-friendly materials instead of natural ones to minimize the abiotic depletion caused by the construction industry. This study investigates the technical and environmental performance of CPB production incorporating an eco-friendly mineral admixture, i.e., ground granulated blast furnace slag (GGBS), as a cement replacement material. The optimum level of GGBS was decided based on the required engineering performance and minimal environmental impact. For the determination of the engineering performance of CPB, several parameters were considered such as compressive strength (CS), impact toughness (IT), and water absorption (WA). The environmental impact of Global Warming Potential (GWP) was assessed based on a cradle-to-gate LCA analysis. The results suggested that maximum mechanical performance and minimum GWP can be simultaneously achieved at 5-10% replacement of cement with GGBS, while to satisfy the minimum strength requirement, CPB can be prepared using 25% GGBS as a replacement for cement that accounts for 17% lower GWP than that of the conventional CPB manufacturing.

Electrical conductivity, microstructures, chemical compositions, and systematic multivariable models to evaluate the effect of waste slag smelting (pyrometallurgical) on the compressive strength of concrete.

Concrete is a composite material widely used in construction. Waste slag smelting (pyrometallurgical) (steel slag (SS)) is a molten liquid melt of silicates and oxides created as a by-product of steel production. It is a complex solution of silicates and oxides. Steel slag recovery conserves natural resources and frees up landfill space. Steel slag has been used in concrete to replace fine and coarse particles (gravel). Three hundred thirty-eight data points were collected, analyzed, and modeled. It was determined which factors influenced the compressive strength of concrete with steel slag replacement in the modeling phase. Water/cement ratio was 0.3-0.872, steel slag content 0-1196 kg/m3, fine aggregate content 175.5-1285 kg/m3, and coarse aggregate content (natural aggregate) 0-1253.75 kg/m3. In addition, 134 data were collected regarding the electrical conductivity of concrete to analyze and model the effect of SS on electrical conductivity. The correlation between compressive strength and electrical conductivity was also observed. This research used a linear regression (LR) model, a nonlinear regression (NLR) model, an artificial neural network (ANN), a full quadratic model (FQ), and an M5P tree model to anticipate the compressive strength of normal strength concrete with steel slag aggregate substitution. For predicting the electrical conductivity, the ANN model was performed. The compressive strength of the steel slag was raised based on data from the literature. Statistical techniques like the dispersion index and Taylor diagram showed that the ANN model with the lowest RMSE predicted compressive strength better than the other models.

Heat-Induced Spalling of Concrete: A Review of the Influencing Factors and Their Importance to the Phenomenon.

Heat-induced spalling in concrete is a problem that has been the subject of intense debate. The research community has, despite all the effort invested in this problem, few certain and definitive answers regarding the causes of and the way in which spalling happens. A major reason for this difficulty is the lack of a unified method for testing, which makes comparing data from various studies against each other a difficult task. Many studies have been performed that show the positive effects of using synthetic micro-fibres, such as polypropylene (PP). The mechanism with which PP fibres improve heat-induced spalling resistance in concrete, however, remains a subject of debate. This paper, therefore, looks at the work that has been performed in the field of spalling (particularly spalling of self-compacting concrete (SCC)). Influencing factors are identified and their links to each other (as reported) are discussed. A particular emphasis is put on discussing the role of PP fibres and how they improve the behaviour of high-performance concrete (HPC) at elevated temperatures. A brief summary of the reviewed papers are provided for each of the influencing factors to help the reader navigate with ease through the references. An introduction to heat-induced spalling and the common causes (as reported in the literature) is also included to highlight the wide range of theories trying to explain the spalling phenomenon.

Evaluation of Mechanical and Permeability Characteristics of Microfiber-Reinforced Recycled Aggregate Concrete with Different Potential Waste Mineral Admixtures.

Plain recycled aggregate concrete (RAC) struggles with issues of inferior mechanical strength and durability compared to equivalent natural aggregate concrete (NAC). The durability issues of RAC can be resolved by using mineral admixtures. In addition, the tensile strength deficiency of RAC can be supplemented with fiber reinforcement. In this study, the performance of RAC was evaluated with individual and combined incorporation of microfibers (i.e., glass fibers) and various potential waste mineral admixtures (steel slag, coal fly ash (class F), rice husk ash, and microsilica). The performance of RAC mixtures with fibers and minerals was appraised based on the results of mechanical and permeability-related durability properties. The results showed that generally, all mineral admixtures improved the efficiency of the microfibers in enhancing the mechanical performance of RAC. Notably, synergistic effects were observed in the splitting tensile and flexural strength of RAC due to the combined action of mineral admixtures and fibers. Microsilica and rice husk ash showed superior performance compared to other minerals in the mechanical properties of fiber-reinforced RAC, whereas slag and fly ash incorporation showed superior performance compared to silica fume and husk ash in the workability and chloride penetration resistance of RAC. The combined incorporation of microsilica and glass fibers can produce RAC that is notably stronger and more durable than conventional NAC.

Incorporation of Alkali-Activated Municipal Solid Waste Incinerator Bottom Ash in Mortar and Concrete: A Critical Review.

In the light of one of the most common waste management issues in urban areas, namely the elimination of municipal solid waste (MSW; about 486 kg of the waste per capita were generated in the EU in 2017), this study discusses one technique as an outlet in the construction industry for the by-product of the waste's incineration in energy recovery facilities (i.e., MSW incinerator bottom ash-MIBA). There have been some investigations on the use of MIBA as partial replacement of cement to be used in cementitious composites, such as concrete and mortars. However, the waste's incorporation ratio is limited since further products of hydration may not be produced after a given replacement level and can lead to an unsustainable decline in performance. In order to maximize the incorporation of MIBA, some research studies have been conducted on the alkali activation of the waste as precursor. Thus, this study presents an extensive literature review of the most relevant investigations on the matter to understand the material's applicability in construction. It analyses the performance of the alkali-activated MIBA as paste, mortar, and concrete from different perspectives. This literature review was made using search engines of several databases. In each database, the same search options were repeated using combinations of various representative keywords. Furthermore, several boundaries were made to find the most relevant studies for further inspection. The main findings of this review have shown that the chemical composition and reactivity of MIBA vary considerably, which may compromise performance comparison, standardization and commercialization. There are several factors that affect the performance of the material that need to be considered, e.g., type and content of precursor, alkaline activator, curing temperature and time, liquid to solid ratio, among others. MIBA-based alkali-activated materials (AAM) can be produced with a very wide range of compressive strength (0.3-160 MPa). The main factor affecting the performance of this precursor is the existence of metallic aluminum (Al), which leads to damaging expansive reactions and an increase in porosity due to hydrogen gas generation stemming from the reaction with the alkaline activator. Several approaches have been proposed to eliminate this issue. The most effective solution was found to be the removal of Al by means of eddy current electromagnetic separation.

Effect of Varying Steel Fiber Content on Strength and Permeability Characteristics of High Strength Concrete with Micro Silica.

For the efficient and durable design of concrete, the role of fiber-reinforcements with mineral admixtures needs to be properly investigated considering various factors such as contents of fibers and potential supplementary cementitious material. Interactive effects of fibers and mineral admixtures are also needed to be appropriately studied. In this paper, properties of concrete were investigated with individual and combined incorporation of steel fiber (SF) and micro-silica (MS). SF was used at six different levels i.e., low fiber volume (0.05% and 0.1%), medium fiber volume (0.25% and 0.5%) and high fiber volume (1% and 2%). Each volume fraction of SF was investigated with 0%, 5% and 10% MS as by volume of binder. All concrete mixtures were assessed based on the results of important mechanical and permeability tests. The results revealed that varying fiber dosage showed mixed effects on the compressive (compressive strength and elastic modulus) and permeability (water absorption and chloride ion penetration) properties of concrete. Generally, low to medium volume fractions of fibers were useful in advancing the compressive strength and elastic modulus of concrete, whereas high fiber fractions showed detrimental effects on compressive strength and permeability resistance. The addition of MS with SF is not only beneficial to boost the strength properties, but it also improves the interaction between fibers and binder matrix. MS minimizes the negative effects of high fiber doses on the properties of concrete.

Enhancing the Hardened Properties of Recycled Concrete (RC) through Synergistic Incorporation of Fiber Reinforcement and Silica Fume.

Portland cement concrete is fragile in tension and it has numerous negative impacts on the environment. To deal with these issues, both fiber reinforcement and recycled materials can be utilized to manufacture sustainable and ductile concrete. In this study, the synergistic effects of high-performance mineral admixture silica fume and glass fiber reinforcement were investigated on the hardened properties of RC. For this purpose, two concrete mix families, namely, NC and RC were prepared. To understand the benefits of synergistic utilization of glass fiber and silica fume, in both NC and RC, 0.5% glass fiber was incorporated with three different levels of silica fume. i.e., 0%, 5%, and 10%. Both strength and permeability-related durability properties were investigated. Results revealed that combined incorporation of 0.5% fiber and 10% silica fume can help in the production of RC having better mechanical and durability performance compared to reference "NC". Simultaneous incorporation of silica fume and glass fiber produces a combined effect greater than their individual effects on both mechanical and permeability properties of concrete. Silica fume plays a very dominant and positive role in the development of CS, WA, and CIPR of RC, whereas glass fiber plays a vital role in upgrading STS and FS of RC and whereas, with the addition of 0.5% glass fiber, RC can yield 8-9 times higher flexural toughness than that of the plain NC.

Toxicity and environmental and economic performance of fly ash and recycled concrete aggregates use in concrete: A review.

This paper presents an overview of previous studies on the environmental impact (EI) and toxicity of producing recycled concrete aggregates (RCA), fly ash (FA), cement, superplasticizer, and water as raw materials, and also on the effect of replacing cement and natural aggregates (NA) with FA and RCA, respectively, on the mentioned aspects. EI and toxicity were analysed simultaneously because considering concrete with alternative materials as sustainable depends on whether their risk assessment is high. Therefore, this study mainly focuses on the cradle-to-gate EI of one cubic meter of concrete, namely abiotic depletion potential (ADP), global warming potential (GWP), ozone depletion potential (ODP), photochemical ozone creation (POCP), acidification potential (AP), eutrophication potential (EP), non-renewable energy (PE-NRe) and renewable energy (PE-Re). In terms of toxicity, leachability (chemical and ecotoxicological characterization) was considered. The results also include the economic performance of these materials, and show that the incorporation of FA in concrete significantly decreases the EI and cost of concrete. Thus, the simultaneous incorporation of FA and RCA decrease the EI, cost, use of landfill space and natural resources extraction. Nonetheless, the leaching metals of FA decrease when they are incorporated in concrete. Relative to FA, the incorporation of RCA does not significantly affect the EI and cost of concrete, but it significantly reduces the use of landfill space and the need of virgin materials.