Texture-based residual stress analysis of laser powder bed fused Inconel 718 parts.

Although layer-based additive manufacturing methods such as laser powder bed fusion (PBF-LB) offer an immense geometrical freedom in design, they are typically subject to a build-up of internal stress (i.e. thermal stress) during manufacturing. As a consequence, significant residual stress (RS) is retained in the final part as a footprint of these internal stresses. Furthermore, localized melting and solidification inherently induce columnar-type grain growth accompanied by crystallographic texture. Although diffraction-based methods are commonly used to determine the RS distribution in PBF-LB parts, such features pose metrological challenges in their application. In theory, preferred grain orientation invalidates the hypothesis of isotropic material behavior underlying the common methods to determine RS. In this work, more refined methods are employed to determine RS in PBF-LB/M/IN718 prisms, based on crystallographic texture data. In fact, the employment of direction-dependent elastic constants (i.e. stress factors) for the calculation of RS results in insignificant differences from conventional approaches based on the hypothesis of isotropic mechanical properties. It can be concluded that this result is directly linked to the fact that the {311} lattice planes typically used for RS analysis in nickel-based alloys have high multiplicity and less strong texture intensities compared with other lattice planes. It is also found that the length of the laser scan vectors determines the surface RS distribution in prisms prior to their removal from the baseplate. On removal from the baseplate the surface RS considerably relaxes and/or redistributes; a combination of the geometry and the scanning strategy dictates the sub-surface RS distribution.

Neutron Diffraction and Diffraction Contrast Imaging for Mapping the TRIP Effect under Load Path Change.

The transformation induced plasticity (TRIP) effect is investigated during a load path change using a cruciform sample. The transformation properties are followed by in-situ neutron diffraction derived from the central area of the cruciform sample. Additionally, the spatial distribution of the TRIP effect triggered by stress concentrations is visualized using neutron Bragg edge imaging including, e.g., weak positions of the cruciform geometry. The results demonstrate that neutron diffraction contrast imaging offers the possibility to capture the TRIP effect in objects with complex geometries under complex stress states.

Frame overlap Bragg edge imaging.

Neutron Bragg edge imaging enables spatially resolved studies of crystalline features through the exploitation and analysis of Bragg edges in the transmission spectra recorded in each pixel of an imaging detector. Studies with high spectral resolutions, as is required e.g. for high-resolution strain mapping, and with large wavelength ranges have been largely reserved to pulsed neutron sources. This is due to the fact, that the efficiency for high wavelength resolution measurements is significantly higher at short pulse sources. At continuous sources a large fraction of the available neutrons must be sacrificed in order to achieve high wavelength resolution for a relevant bandwidth e.g. through a chopper system. Here we introduce a pulse overlap transmission imaging technique, which is suited to increase the available flux of high wavelength resolution time-of-flight neutron Bragg edge imaging at continuous neutron sources about an order of magnitude. Proof-of-principle measurements utilizing a chopper with a fourfold repeated random slit distribution of eight slits were performed at a thermal neutron beamline. It is demonstrated, that disentanglement of the overlapping pulses is achieved with the correlation theorem for signal processing. Thus, the Bragg edge pattern can be reconstructed from the strongly overlapping Bragg edge spectra recorded and the results demonstrate the feasibility of the technique.