Microstructure, Mechanical Characteristics, and Wear Performance of Spark Plasma Sintered TiB2-Si3N4 as Affected by B4N Doping.

This study aims to analyze the effect of boron nitride (B4N) additive (3-6%) on the densification, microstructure, mechanical properties, and wear performance of TiB2-15%Si3N4 and TiB2-30%Si3N4 sintered composites. When the B4N (3%) was added to the TiB2-30Si3N4 composite, the density increased to 99.5%, hardness increased to 25.2 MPa, and the fracture toughness increased to 4.62 MPam1/2. Microstructural analysis shows that in situ phases such as TiB2 help to improve the relative mechanical characteristics. However, raising the B4N additive to 6% in the above-sintered composite reduces the composites' relative density and hardness. The tested sintered composites demonstrated that their superior wear resistance can be attributed to their increased density and hardness.

Strength Evaluation of Functionalized MWCNT-Reinforced Polymer Nanocomposites Synthesized Using a 3D Mixing Approach.

The incorporation of carboxyl functionalized multi-walled carbon nanotube (MWCNT- COOH) into a polymethyl methacrylate (PMMA) has been investigated. The resultant tensile and flexural mechanical properties have been determined. In this paper, a novel synthesis process for a MWCNT-reinforced polymer nanocomposite is proposed. The proposed method significantly eliminates the most challenging issues of the nano-dispersed phase, including agglomeration and non-homogeneous mixing within a given matrix material, and also resolves the issues occurring in conventional mixing processes. The results of scanning electron microscopy support these claims. This 3D-mixing process is followed by an extrusion process, using a twin-screw extruder for pristine MWCNT, and a compression molding process for COOH-MWCNT, to prepare test specimens for experimentally determining the mechanical properties. The test specimens are fabricated using 0.1, 0.5, and 1.0 wt.% MWCNT, with a remaining PMMA phase. The testing is conducted according to ASTM D3039 and ASTM D7264 standards. Significant improvements of 25.41%, 35.85%, and 31.75% in tensile properties and 18.27%, 48%, and 33.33% in flexural properties for 0.1, 0.5, and 1.0 wt.% COOH-MWCNT in PMMA, respectively, compared to non-functionalized MWCNTs, were demonstrated. The highest strength was recorded for the nanocomposite with 0.5 wt.% f-MWCNT content, indicating the best doping effect at a lower concentration of f-MWCNT. The proposed CNT-PMMA nanocomposite may be found suitable for use as a scaffold material in the domain of bone tissue engineering research. This type of research possesses a high strength requirement, which may be fulfilled using MWCNT. Furthermore, this analysis also shows a significant amount of enhancement in flexural strength, which is clinically required for fabricating denture bases.

Advancements in the Additive Manufacturing of Magnesium and Aluminum Alloys through Laser-Based Approach.

Complex structures can now be manufactured easily utilizing AM technologies to meet the pre-requisite objectives such as reduced part numbers, greater functionality, and lightweight, among others. Polymers, metals, and ceramics are the few materials that can be used in AM technology, but metallic materials (Magnesium and Aluminum) are attracting more attention from the research and industrial point of view. Understanding the role processing parameters of laser-based additive manufacturing is critical to maximize the usage of material in forming the product geometry. LPBF (Laser powder-based fusion) method is regarded as a potent and effective additive manufacturing technique for creating intricate 3D forms/parts with high levels of precision and reproducibility together with acceptable metallurgical characteristics. While dealing with LBPF, some degree of porosity is acceptable because it is unavoidable; hot ripping and cracking must be avoided, though. The necessary manufacturing of pre-alloyed powder and ductility remains to be the primary concern while dealing with a laser-based additive manufacturing approach. The presence of the Al-Si eutectic phase in AlSi10Mg and AlSi12 alloy attributing to excellent castability and low shrinkage, attaining the most attention in the laser-based approach. Related studies with these alloys along with precipitation hardening and heat treatment processing were discussed. The Pure Mg, Mg-Al alloy, Mg-RE alloy, and Mg-Zn alloy along with the mechanical characteristics, electrochemical durability, and biocompatibility of Mg-based material have been elaborated in the work-study. The review article also summarizes the processing parameters of the additive manufacturing powder-based approach relating to different Mg-based alloys. For future aspects, the optimization of processing parameters, composition of the alloy, and quality of powder material used will significantly improve the ductility of additively manufactured Mg alloy by the LPBF approach. Other than that, the recycling of Mg-alloy powder hasn't been investigated yet. Meanwhile, the post-processing approach, including a homogeneous coating on the porous scaffolds, will mark the suitability in terms of future advancements in Mg and Al-based alloys.

Elastic Properties of Jute Fiber Reinforced Polymer Composites with Different Hierarchical Structures.

A two-stage micromechanics technique is used to predict the elastic modulus, as well as the major and minor Poisson's ratio of unidirectional natural fiber (NF) reinforced composites. The actual NF microstructure consists of cellulose, hemicellulose, lignin, lumen, etc., and these constituents and their contributions are neglected in classical models while quantifying their mechanical properties. The present paper addresses the effect of the real microstructure of the natural jute fiber (JF) by applying a micromechanics approach with the Finite Element Method. Six different hierarchically micro-structured JFs are considered to quantify the JF elastic properties in the first level of homogenization. Later, the JF reinforced polypropylene matrix properties are investigated in the second stage by adopting a homogenization approach. Taking into account the different hierarchical structures (HS), the fiber direction modulus (E1), transverse modulus (E2 and E3), in-plane and out-of-plane shear modulus (G12 and G23), and major (ν12, ν13) and minor (ν23, ν21) Poisson's ratios are estimated for JF and JF reinforced polypropylene composites. The predicted elastic modulus from micromechanics models is validated against the analytical results and experimental predictions. From the present work, it is observed that the HS of NF needs to be considered while addressing the elastic properties of the NF-reinforced composite for their effective design, particularly at a higher volume fraction of NF.