Naturally illuminated photobioreactors for resource recovery from piggery and chicken-processing wastewaters utilising purple phototrophic bacteria.

Resource recovery from wastewater, preferably as high value products, has become an integral part of modern wastewater treatment. This work presents the potential to produce single cell protein (SCP) from pre-settled piggery wastewater (PWW) and meat chicken processing wastewater (CWW), utilising anaerobic purple phototrophic bacteria (PPB). PPB were grown as biofilm in outdoors 60 L, 80 L and 100 L flat-plate reactors, operated in sequential batch mode. PPB biofilm was recovered from reactor walls at a total solid (TS) content ∼90 g•L - 1, and the harvested biomass (depending on the wastewater) had a consistent quality, with high protein contents (50-65%) and low ash, potentially applicable as SCP. The COD, N and P removal efficiencies were 71±5.3%, 22±6.6%, 65±5.6% for PWW and 78±1.8%, 67±2.7% and 37±4.0% for CWW, respectively, with biofilm areal productivities up to 14 g TS•m - 2•d - 1. This was achieved at ammonium-N concentrations over 1.0 g•L - 1 and temperatures up to 55 °C and down to 6 °C (daily fluctuations of 20-30 °C). The removal performances and biomass productivities were mostly dependent on the bioavailable COD in the form of volatile fatty acids (VFA). At sufficient VFA availability, the irradiance became limiting, capping biofilm formation. Harvesting of the suspended fraction resulted in increased productivities and recovery efficiencies, but lowered the product quality (e.g., containing undesired inerts). The optimum between quantity and quality of product is dependent on the wastewater characteristics (i.e., organic degradable fraction) and potential pre-treatment. This study shows the potential to utilise sunlight to treat agri-industrial wastewaters while generating protein-rich PPB biomass to be used as a feed, feed additive or feed supplement.

Purple phototrophic bacteria granules under high and low upflow velocities.

The application of granular biomass has enabled energy efficient, high-rate wastewater treatment systems. While initially designed for high-strength wastewater treatment, granular systems can also play a major role in resource recovery. This study focused on the formation of purple phototrophic bacteria (PPB) granular biomass during synthetic wastewater treatment. Liquid upflow velocity was applied as the driving force for granulation. Separate reactors were operated at either low (2-5m h-1) or high (6-9m h-1) upflow velocities, with sludge retention times (SRTs) ranging from 5-15d. Reactors produced anaerobic, photo-granules within ~50d. The sludge volume index (SVI30) of the granules was 10mL g-1 and average settling rates were greater than 30m h-1, both metrics being similar to existing granular technologies. Granule sizes of 2-3mm were recorded, however the particle size distribution was bimodal with a large floc fraction (70-80% volume fraction). The extracellular polymeric substance (EPS) and alginate-like extract (ALE) contents were similar to those in aerobic granular biomass. Fluorescence in-situ hybridisation (FISH) imaging identified PPB bacteria dispersed throughout the granules with very few methanogens and an active core. Outer layer morphology was substantially different in the two reactors. The high-upflow reactor had an outer layer of Chromatiales and an inner layer of Rhodobacteriales, while the low-upflow reactor had lower abundances of both, and limited layering. According to 16s gene sequencing, PPB were a similar fraction of the microbial community in both reactors (40-70%), but the high upflow granules were dominated by Chromatiales (supporting FISH results), while the low upflow velocity reactor had a more diverse PPB community. Methanogens were seen only in the low upflow granules and only in small amounts (≤8%). Granule crude protein content was ~0.60gCP gVS-1 (~0.45gCP gTS-1), similar to that from other PPB production technologies. The growth of a rapid settling and discrete PPB granular biomass on synthetic wastewater suggests methods for resource recovery using PPB can be diversified to also include granular biomass.

Mixed culture purple phototrophic bacteria is an effective fishmeal replacement in aquaculture.

Aquaculture is the fastest growing animal food production industry, now producing 50% of all food fish. However, aquaculture feeds remain dependent on fishmeal derived from capture fisheries, which must be reduced for continued sustainable growth. Purple phototrophic bacteria (PPB) efficiently yield biomass from wastewater with high product homogeneity, a relatively high protein fraction, and potential added value as an ingredient for fish feeds. Here we test bulk replacement of fishmeal with PPB microbial biomass in diets for Asian sea bass (Lates calcarifer), a high value carnivorous fish with high protein to energy requirement. Mixed culture PPB were grown in a novel 1 m3 attached photo-biofilm process using synthetic and real wastewater. Four experimental diets were formulated to commercial specifications but with the fishmeal substituted (0%, 33%, 66%, and 100%) with the synthetic grown PPB biomass and fed to a cohort of 540 juvenile fish divided amongst 12 tanks over 47 days. Weight and standard length were taken from individual fish at 18, 28, and 47d. No significant difference in survival was observed due to diet or other factors (94-100%). There was a negative correlation between PPB inclusion level and final weight (p = 5.94 × 10-5) with diet accounting for 4.1% of the variance over the trial (general linear model, R2 = 0.96, p = 1 × 10-6). Feed conversion ratio was also significantly influenced by diet (p = 6 × 10-7) with this factor accounting for 89% of variance. Specifically, feed conversion ratio (FCR) rose to 1.5 for the 100% replacement diet during the last sample period, approximately 1.0 for the partial replacement, and 0.8 for the nil replacement diet. However, this study demonstrates that bulk replacement of fishmeal by PPB is feasible, and commercially viable at 33% and 66% replacement.