Initial Oxidation Behavior of AlCoCrFeNi High-Entropy Coating Produced by Atmospheric Plasma Spraying in the Range of 650 °C to 1000 °C.

As protective coatings for the thermal parts of aero-engines, AlCoCrFeNi coatings have good application prospects. In this study, atmospheric plasma spraying (APS) was used to prepare AlCoCrFeNi high-entropy coatings (HECs), which were oxidized from 650 °C to 1000 °C. The mechanism of the oxide layer formation and the internal phase transition were systematically investigated. The results show that a mixed oxide scale with a laminated structure was formed at the initial stage of oxidation. The redistribution of elements and phase transition occurred in the HECs' matrix; the BCC/B2 structure transformed to Al-Ni ordered B2 phase and Fe-Cr disordered A2 phase.

Effects of Stepped Heating on the Initial Growth of Oxide Scales on NiCrAlHf Bond Coat Alloy under Air and Water Vapor Atmospheres.

Temperature and atmosphere have a significant effect on the oxidation of MCrAlY (M = Ni, Co) bond coating. The initial growth behavior of the NiCrAlHf bond coat alloy was investigated at 1100 °C under different atmospheric conditions and using heating methods. A thick Al2O3 oxide layer and large HfO2 particles were observed, perhaps due to metastable oxide growth at low temperatures when using stepped heating. However, in air and water vapor atmospheres, the oxide scale was thinner and the HfO2 precipitates were smaller in stepped heating than in constant heating. The size and distribution of the HfO2 particles might have induced different microstructures, particularly voids within the oxide scale.