Subcritical Water Extraction of Valuable Metals from Spent Lithium-Ion Batteries.

The leaching of valuable metals (Co, Li, and Mn) from spent lithium-ion batteries (LIBs) was studied using subcritical water extraction (SWE). Two types of leaching agents, hydrochloric acid (HCl) and ascorbic acid, were used, and the effects of acid concentration and temperature were investigated. Leaching efficiency of metals increased with increasing acid concentration and temperature. Ascorbic acid performed better than HCl, which was attributed to ascorbic acid's dual functions as an acidic leaching agent and a reducing agent that facilitates leaching reactions, while HCl mainly provides acidity. The chemical analysis of leaching residue by X-ray photoelectron spectroscopy (XPS) revealed that Co(III) oxide could be totally leached out in ascorbic acid but not in HCl. More than 95% of Co, Li, and Mn were leached out from spent LIBs' cathode powder by SWE using 0.2 M of ascorbic acid within 30 min at 100 °C, initial pressure of 10 bar, and solid-to-liquid ratio of 10 g/L. The application of SWE with a mild concentration of ascorbic acid at 100 °C could be an alternative process for the recovery of valuable metal in spent LIBs. The process has the advantages of rapid reaction rate and energy efficiency that may benefit development of a circular economy.

Novel Functionalized Cellulose Microspheres for Efficient Separation of Lithium Ion and Its Isotopes: Synthesis and Adsorption Performance.

The adsorption of lithium ions(Li+) and the separation of lithium isotopes have attracted interests due to their important role in energy storage and nuclear energy, respectively. However, it is still challenging to separate the Li+ and its isotopes with high efficiency and selectivity. A novel cellulose-based microsphere containing crown ethers groups (named as MCM-g-AB15C5) was successfully synthesized by pre-irradiation-induced emulsion grafting of glycidyl methacrylate (GMA) and followed by the chemical reaction between the epoxy group of grafted polymer and 4'-aminobenzo-15-crown-5 (AB15C5). By using MCM-g-AB15C5 as adsorbent, the effects of solvent, metal ions, and adsorption temperature on the adsorption uptake of Li+ and separation factor of 6Li/7Li were investigated in detail. Solvent with low polarity, high adsorption temperature in acetonitrile could improve the uptake of Li+ and separation factor of lithium isotopes. The MCM-g-AB15C5 exhibited the strongest adsorption affinity to Li+ with a separation factor of 1.022 ± 0.002 for 6Li/7Li in acetonitrile. The adsorption isotherms in acetonitrile is fitted well with the Langmuir model with an ultrahigh adsorption capacity up to 12.9 mg·g-1, indicating the unexpected complexation ratio of 1:2 between MCM-g-AB15C5 and Li+. The thermodynamics study confirmed the adsorption process is the endothermic, spontaneous, and chemisorption adsorption. As-prepared novel cellulose-based adsorbents are promising materials for the efficient and selective separation of Li+ and its isotopes.

Efforts to remove aqueous lithium ion using Octolig® and methylated derivatives.

Aqueous Li+ - containing samples (in DI water or well water) were eluted over Octolig®, a polyethylenediimine covalently attached to a high- surface-area silica gel, and only slight removal, if any, could be claimed. However, when using tetrahydrofuran (THF) as a solvent we quantitatively removed lithium ion with Octolig® or with alkylated Octolig®, demonstrating the efficacy of Octolig® and lack of advantage of a N, N'-dialkylated Octolig®. In addition, the removal of alkali metal ions (lithium, sodium, and potassium) in THF by Octolig® was partially selective: While being quantitative for lithium it was only about 40% for potassium. The study has potential implications for using geothermal brines not only as a heat source, but as a source of lithium as well.

Removal of Selected Metals from Wastewater Using a Constructed Wetland.

Removal of selected metals from municipal wastewater using a constructed wetland with a horizontal subsurface flow was studied. The objective of the work was to determine the efficiency of Cu, Zn, Ni, Co, Sr, Li, and Rb removal, and to describe the main removal mechanisms. The highest removal efficiencies were attained for zinc and copper (89.8 and 81.5%, respectively). It is apparently due to the precipitation of insoluble sulfides (ZnS, CuS) in the vegetation bed where the sulfate reduction takes place. Significantly lower removal efficiencies (43.9, 27.7, and 21.5%) were observed for Li, Sr, and Rb, respectively. Rather, low removal efficiencies were also attained for Ni and Co (39.8 and 20.9%). However, the concentrations of these metals in treated water were significantly lower compared to Cu and Zn (e.g., 2.8 ± 0.5 and 1.7 ± 0.3 µg/l for Ni at the inflow and outflow from the wetland compared to 27.6 ± 12.0 and 5.1 ± 4.7 µg/l obtained for Cu, respectively). The main perspective of the constructed wetland is the removal of toxic heavy metals forming insoluble compounds depositing in the wetland bed. Metal uptake occurs preferentially in wetland sediments and is closely associated with the chemism of sulfur and iron.

A sustainable process for the recovery of valuable metals from spent lithium-ion batteries.

In this work, an eco-friendly and hydrometallurgical process for the recovery of cobalt and lithium from spent lithium-ion batteries has been proposed, which includes pretreatment, citric acid leaching, selective chemical precipitation and circulatory leaching. After pretreatment (manual dismantling, N-methyl pyrrolidone immersion and calcination), Cu and Al foils are recycled directly and the cathode active materials are separated from the cathode efficiently. Then, the obtained cathode active materials (waste LiCoO2) was firstly leached with 1.25 mol l(-1) citric acid and 1 vol.% H2O2 solution. Then cobalt was precipitated using oxalic acid (H2C2O4) under a molar ratio of 1:1.05 (H2C2O4: Co(2+)). After filtration, the filtrate (containing Li(+)) and H2O2 was employed as a leaching agent and the optimum conditions are studied in detail. The leaching efficiencies can reach as high as 98% for Li and 90.2% for Co, respectively, using filter liquor as leaching reagent under conditions of leaching temperature of 90°C, 0.9 vol.% H2O2 and a solid-to-liquid ratio of 60 ml g(-1) for 35 min. After three bouts of circulatory leaching, more than 90% Li and 80% Co can be leached under the same leaching conditions. In this way, Li and Co can be recovered efficiently and waste liquor re-utilization is achievable with this hydrometallurgical process, which may promise both economic and environmental benefits.

Isotopic separation of lithium ions by capillary zone electrophoresis.

Separation of (6)Li and (7)Li isotopes by CZE was demonstrated. The BGE contained 5 mM 4-aminopyridine, 0.9 mM oxalic acid, 0.25 mM CTAB, and 0.25% w/v Tween 20 (рН = 9.2). The running conditions were +25 kV at 30°C with indirect photometric detection at 261 nm. Under optimal experimental conditions, the analysis time was less than 21 min. Separation of Li preparations with mole fraction of (6)Li ranging from 3.44 up to 90.38% was demonstrated.

An Electrochemical Cell for Selective Lithium Capture from Seawater.

Lithium (Li) is a core element of Li-ion batteries (LIBs). Recent developments in mobile electronics such as smartphones and tablet PCs as well as advent of large-scale LIB applications including electrical vehicles and grid-level energy storage systems have led to an increase in demand for LIBs, giving rise to a concern on the availability and market price of Li resources. However, the current Lime-Soda process that is responsible for greater than 80% of worldwide Li resource supply is applicable only in certain regions on earth where the Li concentrations are sufficiently high (salt lakes or salt pans). Moreover, not only is the process time-consuming (12-18 months), but post-treatments are also required for the purification of Li. Here, we have devised a location-independent electrochemical system for Li capture, which can operate within a short time period (a few hours to days). By engaging olivine LiFePO4 active electrode that improves interfacial properties via polydopamine coating, the electrochemical cell achieves 4330 times amplification in Li/Na ion selectivity (Li/Na molar ratio of initial solution = 0.01 and Li/Na molar ratio of final electrode = 43.3). In addition, the electrochemical system engages an I(-)/I3(-) redox couple in the other electrode for balancing of the redox states on both electrode sides and sustainable operations of the entire cell. Based on the electrochemical results, key material and interfacial properties that affect the selectivity in Li capture are identified.

Selectivity of a lithium-recovery process based on LiFePO4.

The demand for lithium will increase in the near future to 713,000 tonnes per year. Although lake brines contribute to 80% of the production, existing methods for purification of lithium from this source are expensive, slow, and inefficient. A novel electrochemical process with low energy consumption and the ability to increase the purity of a brine solution to close to 98% with a single-stage galvanostatic cycle is presented.

Green and economical synthesis of carbon-coated MoO2 nanocrystallines with highly reversible lithium storage capacity.

Carbon-coated MoO2 nanocrystallines with uniform particle size and carbon-coating morphology have been fabricated by a green and economical hydrothermal route and carbonization process. Glucose here acts as a multifunctional agent, not only as the reducing species to prepare MoO2, but also as the carbonaceous precursor and coating agent to form the carbon-coated and nanoscale MoO2 crystallines. The electrochemical tests demonstrate that the as-synthesized carbon-coated MoO2 nanocrystallines exhibit high capacity and excellent capacity retention as an anode material for lithium-ion batteries. The specific discharge capacity is as high as 790 mA h g(-1) in the first cycle and 730 mA h g(-1) over 50 cycles. The significant enhancement in the electrochemical Li storage performance is attributed to the synergistic effect of the nanocrystallines structure with small particle size and uniform carbon-coating shell, which reduces the diffusion distance for Li-ion and electron, provides high electric conductivity and relieves the volume effect during the cycling.

Biochar-enhanced three-dimensional conductive network thick electrodes for efficient lithium extraction from salt lake brines with high Magnesia-lithium ratios.

Enhancing the kinetic performance of thick electrodes is essential for improving the efficiency of lithium extraction processes. Biochar, known for its affordability and unique three-dimensional (3D) structure, is utilized across various applications. In this study, we developed a biochar-based, 3D-conductive network thick electrode (∼20 mg cm-2) by in-situ deposition of LiFePO4 (LFP) onto watermelon peel biomass (WB). Utilizing Density Functional Theory (DFT) calculations complemented by experimental data, we confirmed that this The thick electrode exhibits outstanding kinetic properties and a high capacity for lithium intercalation in brines, even in environments where the Magnesia-lithium ratios are significantly high. The electrode showed an impressive intercalation capacity of 30.67 mg g-1 within 10 min in a pure lithium solution. It also maintained high intercalation performance (31.17 mg g-1) in simulated brines with high Magnesia-lithium ratios. Moreover, in actual brine, it demonstrated a significant extraction capacity (23.87 mg g-1), effectively lowering the Magnesia-lithium ratio from 65 to 0.50. This breakthrough in high-conductivity thick electrode design offers new perspectives for lithium extraction technologies.

In-plane alloy electrodes for capacitively coupled contactless conductivity detection in poly(methylmethacrylate) electrophoretic chips.

A simple method for producing PMMA electrophoresis microchips with in-plane electrodes for capacitively coupled contactless conductivity detection is presented. One PMMA plate (channel plate) is embossed with the microfluidic and electrode channels and lamination bonded to a blank PMMA cover plate of equal dimensions. To incorporate the electrodes, the bonded chip is heated to 80 °C, above the melting point of the alloy (≈ 70 °C) and below the glass transition temperature of the PMMA (≈ 105 °C), and the molten alloy drawn into the electrode channels with a syringe before being allowed to cool and harden. A 0.5 mm diameter stainless steel pin is then inserted into the alloy filled reservoirs of the electrode channels to provide external connection to the capacitively coupled contactless conductivity detection detector electronics. This advance provides for a quick and simple manufacturing process and negates the need for integrating electrodes using costly and time-consuming thin film deposition methods. No additional detector cell mounting structures were required and connection to the external signal processing electronics was achieved by simply slipping commercially available shielded adaptors over the pins. With a non-optimised electrode arrangement consisting of a 1 mm detector gap and 100 µm insulating distance, rapid separations of ammonium, sodium and lithium (<22 s) yielded LODs of approximately 1.5-3.5 ppm.

One-pot synthesis of silicon nanoparticles trapped in ordered mesoporous carbon for use as an anode material in lithium-ion batteries.

Silicon nanoparticles trapped in an ordered mesoporous carbon composite were prepared by a one-step self-assembly with solvent evaporation using the triblock copolymer Pluronic F127 and a resorcinol-formaldehyde polymer as the templating agent and carbon precursor respectively. Such a one-pot synthesis of Si/ordered mesoporous carbon nanocomposite is suitable for large-scale synthesis. Characterization confirmed that the Si nanoparticles were trapped in the ordered mesoporous carbon, as evidenced by transmission electron microscopy, x-ray diffraction analysis and nitrogen sorption isotherms. The composite showed a high reversible capacity above 700 mA h g(-1) during 50 cycles at 2 A g(-1). The improved electrochemical performance of the composite can be ascribed to the buffering effect of spaces formed in the ordered pore channels during the volume expansion of silicon and the rapid movement of lithium ions through the uniform cylindrical pore structure of the mesopores.

Synthesis and characterization of hollow alpha-Fe2O3 spheres with carbon coating for Li-ion battery.

Carbon coated hollow alpha-Fe2O3 spheres were prepared via a facile two-step hydrothermal method. The appearance and crystalline structure of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The morphology showed that the hollow spheres were composed of well crystallized nanoparticles after the first hydrothermal reaction and subsequent calcinations. A thin carbon film was coated on each Fe2O3 nanoparticles after the second hydrothermal procedure. This carbon coating was probably beneficial to maintain the microstructure of the active material during repeatable lithiation and delithiation. Afterwards, the samples were assembled into half-cells to investigate the electrochemical properties. The electrode delivered relatively high initial discharge/charge capacities of 1291/890 mA h g(-1) at the rate of 0.3 C. The reversible capacity maintained very well in a prolonged 140 cycles. The capacity retention was 89% after 70 cycles, and that was 81% after 140 cycles. This exceptional lithium storage property was probably attributed to the porous and hollow structure which allowed the penetration of electrolyte to the inner of the electrode, the nanoscale Fe2O3 particles which shortened the migration pathway for lithium ion, and the carbon coating which kept the active materials structure intact. The attractive electrochemical performance suggested the carbon coated hollow Fe2O3 spheres would be the potential anode material for future lithium ion battery.

Li absorption and intercalation in single layer graphene and few layer graphene by first principles.

We present an exhaustive first-principles investigation of Li absorption and intercalation in single layer graphene and few layer graphene, as compared to bulk graphite. For single layer graphene, the cluster expansion method is used to systemically search for the lowest energy ionic configuration as a function of absorbed Li content. It is predicted that there exists no Li arrangement that stabilizes Li absorption on the surface of single layer graphene unless that surface includes defects. From this result follows that defect-poor single layer graphene exhibits significantly inferior capacity compared to bulk graphite. For few layer graphene, we calibrate a semiempirical potential to include the effect of van der Waals interactions, which is essential to account for the contribution of empty (no Li) gallery to the total energy. We identify and analyze the Li intercalation mechanisms in few layer graphene and map out the sequence in stable phases as we move from single layer graphene, through few layer, to bulk graphite.

Selective recovery of valuable metals from spent Li-ion batteries using solvent-impregnated resins.

Selective recovery of valuable metals (Cu(2+), Co(2+) and Li(+)) from leachate of spent lithium-ion (Li-ion) batteries was investigated in acidic chloride media using solvent impregnated resins (SIRs). An SIR containing bis(2-ethylhexyl) phosphoric acid (D2EHPA) had high selectivity for Fe(3+) and Al(3+), with an order of selectivity Fe(3+) > Al(3+) > Cu(2+) > Co(2+). Fe(3+) and Al(3+) could be removed from synthetic leachate by precipitation, followed by column adsorption with the SIR containing D2EHPA. The synthetic leachate was then applied to chromatography for selective recovery of Cu(2+), Co(2+) and Li(+). The solution was first fed upward to a column packed with an SIR containing 2-ethylhexylphosphonic acid mono-2-ethylhexyl ester (PC-88A) for selective separation of Cu(2+), followed by upward feed to another column packed with an SIR comprising PC-88A and bis(2,4,4-trimethylpentyl) phosphinic acid (Cyanex 272) for selective recovery of Co(2+). Finally, a column packed with a synergistic SIR containing both 1-phenyl-1,3-tetradecanedione (C11phbetaDK) and tri-n-octylphosphine oxide (TOPO) was used for selective recovery of Li(+). A process flowsheet is proposed for selective recovery of Cu(2+), Co(2+) and Li(+) using several SIRs. This process was found to be simple and efficient for selective recovery of valuable metals from leachate of spent Li-ion batteries. Pure copper, cobalt and lithium products were obtained, with high elution yields.

Anisotropic lithiation behavior of crystalline silicon.

In this paper we demonstrate the anisotropic lithiation of silicon (Si). Therefore specimens with radiating Si beams were selectively covered with pure lithium (Li) and lithiation was investigated at different temperatures. Due to the radial arrangement, Si beams underwent a crystallographic orientation dependent lithiation. The experiments showed up to 40% faster lithiation in (110) crystallographic directions compared to (100) oriented Si, and a temperature dependence of the lithiation propagation with lithiation rates of up to 337 nm s(-1) at 100 °C. These results were reflected in prior observation of (110)-orientated Li-Si dendrites, formed after mechanical contact of Li with a Si device layer of a silicon-on-insulator wafer.

A novel type of Ge nanotube arrays for lithium storage material.

Amorphous Ge nanotubes, featured of a top-closed tubular structure, were synthesized directly on metallic current collector substrates via a template technique. Measurement of electrochemical cycling reveals that these nanotubes can deliver reversible capacities of -1300 mAh/g (81% of the theoretical capacity) at the current density of C/20 (1C = 1600 mAh/g) and retain -700 mAh/g at 2C with columbic efficiencies over 99%. Such performance is comparable to that of the recently reported Ge nanowire anodes grown directly on the metallic substrates by the chemical vapor deposition, indicating that the present Ge nanotubes are a type of anode materials with high capacity and good rate performance for lithium storage.