The Role of OOH Binding Site and Pt Surface Structure on ORR Activities.

We present experimentally observed molecular adsorbate coverages (e.g., O(H), OOH and HOOH) on real operating dealloyed bimetallic PtMx (M = Ni or Co) catalysts under oxygen reduction reaction (ORR) conditions obtained using X-ray absorption near edge spectroscopy (XANES). The results reveal a complex Sabatier catalysis behavior and indicate the active ORR mechanism changes with Pt-O bond weakening from the O2 dissociative mechanism, to the peroxyl mechanism, and finally to the hydrogen peroxide mechanism. An important rearrangement of the OOH binding site, an intermediate in the ORR, enables facile H addition to OOH and faster O-O bond breaking on 111 faces at optimal Pt-O bonding strength, such as that occurring in dealloyed PtM core-shell nanoparticles. This rearrangement is identified by previous DFT calculations and confirmed from in situ measured OOH adsorption coverages during the ORR. The importance of surface structural effects and 111 ordered faces is confirmed by the higher specific ORR rates on solid core vs porous multi-core nanoparticles.

Spectroscopic in situ Measurements of the Relative Pt Skin Thicknesses and Porosities of Dealloyed PtM n (Ni, Co) Electrocatalysts.

X-ray adsorption near edge structure (XANES) data at the Co or Ni K-edge, analyzed using the Δµ difference procedure, are reported for dealloyed PtCo x and PtNi x catalysts (six different catalysts at different stages of life). All catalysts meet the 2017 DOE beginning of life target Pt mass activity target (>0.44 A mgPt-1), but exhibit varying activities and durabilities. The variance factors include different initial precursors, dealloying in HNO3 vs H2SO4, if a postdealloying thermal annealing step was performed, and different morphologies (some with a multi PtM x core and porous Pt skin, some single core with nonporous skin). Data are obtained at the initial beginning of life (BOL, ~200 voltage cycles) and after 10k and 30k (end of life, EOL) voltage cycles following DOE protocol (0.6-1.0 V vs reversible hydrogen electrode). The Δµ data are used to determine at what potential (Vpen) the Pt skin is penetrated by O. The durability, related to a drop in the electrochemical surface areas (ECSAs) after extensive voltage cycling, directly correlates with the Vpen at BOL. The data indicate that cycling produces a "characteristic" Pt skin robustness (porosity or thickness). When the Pt skin at BOL is "thin" (Vpen < 0.9 V) it grows to a "characteristic" thickness consistent with a Vpen of ≈1.1 V, and if it begins very thick, it thins to the same "characteristic" thickness. Particles dealloyed in H2SO4 appear to have a thicker Pt skin at BOL than those dealloyed in HNO3, and a postdealloying annealing procedure appears to produce a particularly nonporous skin with high Vpen, but not necessarily thicker. Furthermore, the PtM3 catalysts exhibited a fast skin "healing" process whereby the initial porous skin appears to become more nonporous after holding the potential at 0.9 V. This work is believed to be the first in situ XAS study to shed light on the nature of the Pt skin, its thickness, and/or porosity, and how it changes with respect to operating electrochemical conditions.

Improved Oxygen Reduction Activity and Durability of Dealloyed PtCo x Catalysts for Proton Exchange Membrane Fuel Cells: Strain, Ligand, and Particle Size Effects.

The development of active and durable catalysts with reduced platinum content is essential for fuel cell commercialization. Herein we report that the dealloyed PtCo/HSC and PtCo3/HSC nanoparticle (NP) catalysts exhibit the same levels of enhancement in oxygen reduction activity (~4-fold) and durability over pure Pt/C NPs. Surprisingly, ex situ high-angle annular dark field scanning transmission electron microscopy (HAADF STEM) shows that the bulk morphologies of the two catalysts are distinctly different: D-PtCo/HSC catalyst is dominated by NPs with solid Pt shells surrounding a single ordered PtCo core; however, the D-PtCo3/HSC catalyst is dominated by NPs with porous Pt shells surrounding multiple disordered PtCo cores with local concentration of Co. In situ X-ray absorption spectroscopy (XAS) reveals that these two catalysts possess similar Pt-Pt and Pt-Co bond distances and Pt coordination numbers (CNs), despite their dissimilar morphologies. The similar activity of the two catalysts is thus ascribed to their comparable strain, ligand, and particle size effects. Ex situ XAS performed on D-PtCo3/HSC under different voltage cycling stage shows that the continuous dissolution of Co leaves behind the NPs with a Pt-like structure after 30k cycles. The attenuated strain and/or ligand effects caused by Co dissolution are presumably counterbalanced by the particle size effects with particle growth, which likely accounts for the constant specific activity of the catalysts along with voltage cycling.