Highly Sensitive Soft Pressure Sensors for Wearable Applications Based on Composite Films with Curved 3D Carbon Nanotube Structures.

Soft pressure sensors based on 3D microstructures exhibit high sensitivity in the low-pressure range, which is crucial for various wearable and soft touch applications. However, it is still a challenge to manufacture soft pressure sensors with sufficient sensitivity under small mechanical stimuli for wearable applications. This work presents a novel strategy for extremely sensitive pressure sensors based on the composite film with local changes in curved 3D carbon nanotube (CNT) structure via expandable microspheres. The sensitivity is significantly enhanced by the synergetic effects of heterogeneous contact of the microdome structure and changes of percolation network within the curved 3D CNT structure. The finite-element method simulation is used to comprehend the relationships between the sensitivity and mechanical/electrical behavior of microdome structure under the applied pressure. The sensor shows an excellent sensitivity (571.64 kPa-1 ) with fast response time (85 ms), great repeatability, and long-term stability. Using the developed sensor, a wireless wearable health monitoring system to avoid carpel tunnel syndrome is built, and a multi-array pressure sensor for realizing a variety of movements in real-time is demonstrated.

Highly Flexible Triboelectric Nanogenerator Using Porous Carbon Nanotube Composites.

The rapid development of portable and wearable electronic devices has led researchers to actively study triboelectric nanogenerators (TENGs) that can provide self-powering capabilities. In this study, we propose a highly flexible and stretchable sponge-type TENG, named flexible conductive sponge triboelectric nanogenerator (FCS-TENG), which consists of a porous structure manufactured by inserting carbon nanotubes (CNTs) into silicon rubber using sugar particles. Nanocomposite fabrication processes, such as template-directed CVD and ice freeze casting methods for fabricating porous structures, are very complex and costly. However, the nanocomposite manufacturing process of flexible conductive sponge triboelectric nanogenerators is simple and inexpensive. In the tribo-negative CNT/silicone rubber nanocomposite, the CNTs act as electrodes, increasing the contact area between the two triboelectric materials, increasing the charge density, and improving charge transfer between the two phases. Measurements of the performance of flexible conductive sponge triboelectric nanogenerators using an oscilloscope and a linear motor, under a driving force of 2-7 N, show that it generates an output voltage of up to 1120 V and a current of 25.6 µA. In addition, by using different weight percentages of carbon nanotubes (CNTs), it is shown that the output power increases with the weight percentage of carbon nanotubes (CNTs). The flexible conductive sponge triboelectric nanogenerator not only exhibits good performance and mechanical robustness but can also be directly used in light-emitting diodes connected in series. Furthermore, its output remains extremely stable even after 1000 bending cycles in an ambient environment. In sum, the results demonstrate that flexible conductive sponge triboelectric nanogenerators can effectively power small electronics and contribute to large-scale energy harvesting.

Spherical Micro/Nano Hierarchical Structures for Energy and Water Harvesting Devices.

Three-dimensional (3D) hierarchical structures have been explored for various applications owing to the synergistic effects of micro- and nanostructures. However, the development of spherical micro/nano hierarchical structures (S-HSs), which can be used as energy/water harvesting systems and sensing devices, remains challenging owing to the trade-off between structural complexity and fabrication difficulty. This paper presents a new strategy for facile, scalable S-HS fabrication using a thermal expansion of microspheres and nanopatterned structures. When a specific temperature is applied to a composite film of microspheres and elastomers with nanopatterned surfaces, microspheres are expanded and 3D spherical microstructures are generated. Various nanopatterns and densities of spherical microstructures can thereby be quantitatively controlled. The fabricated S-HSs have been used in renewable electrical energy harvesting and sustainable water management applications. Compared to a triboelectric nanogenerator (TENG) with bare film, the S-HS-based TENG exhibited 4.48 times higher triboelectric performance with high mechanical durability. Furthermore, an S-HS is used as a water harvesting device to capture water in a fog environment. The water collection rate is dramatically enhanced by the increased surface area and locally concentrated vapor diffusion flux due to the spherical microstructures.

Self-Restoring Capacitive Pressure Sensor Based on Three-Dimensional Porous Structure and Shape Memory Polymer.

Highly flexible and compressible porous polyurethane (PU) structures have effectively been applied in capacitive pressure sensors because of the good elastic properties of the PU structures. However, PU porous structure-based pressure sensors have been limited in practical applications owing to their low durability during pressure cycling. Herein, we report a flexible pressure sensor based on a three-dimensional porous structure with notable durability at a compressive pressure of 500 kPa facilitated by the use of a shape memory polymer (SMP). The SMP porous structure was fabricated using a sugar templating process and capillary effect. The use of the SMP resulted in the maintenance of the sensing performance for 100 cycles at 500 kPa; the SMP can restore its original shape within 30 s of heating at 80 °C. The pressure sensor based on the SMP exhibited a higher sensitivity of 0.0223 kPa-1 than a typical PU-based sensor and displayed excellent sensing performance in terms of stability, response time, and hysteresis. Additionally, the proposed sensor was used to detect shoe insole pressures in real time and exhibited remarkable durability and motion differentiation.

Linearly Sensitive Pressure Sensor Based on a Porous Multistacked Composite Structure with Controlled Mechanical and Electrical Properties.

Capacitive pressure sensors based on porous structures have been extensively explored for various applications because their sensing performance is superior to that of conventional polymer sensors. However, it is challenging to develop sufficiently sensitive pressure sensors with linearity over a wide pressure range owing to the trade-off between linearity and sensitivity. This study demonstrates a novel strategy for the fabrication of a pressure sensor consisting of stacked carbon nanotubes (CNTs) and polydimethylsiloxane. With the addition of carbon nanotubes, the structure is linearly compressed due to the reinforced mechanical properties, thereby resulting in high linearity. Additionally, the percolation effect is boosted by the CNTs having a high dielectric constant, thus improving the sensitivity. The pressure sensor exhibits linear sensitivity (R2 = 0.991) in the medium-pressure range (10-100 kPa). Furthermore, it delivers excellent performance with a fast response time (∼60 ms), in conjunction with high repeatability, reproducibility, and reliability (5 and 50 kPa/1000 cycles). The fabricated sensors are applied in wearable devices to monitor finger bending and detect finger motions in real time with high precision. The large-area sensor is integrated with a neural network to accurately recognize the sitting posture on a plane, thereby demonstrating the wide-range detection performance.

Tree-Wrapped Triboelectric Generator for Harvesting Wind Energy.

Wind and solar energy are recognized as environmentally friendly energies. Wind energy is generated from the surface of the earth by solar energy. While wind energy can be regarded as "free" energy, generating it entails high installation cost as well as a large land footprint and noise, which is deemed to be a nuisance. In addition, maintenance costs are high. In this study, we propose a novel tree-wrapped wind energy harvester, which is inexpensive and easy to manufacture. Triboelectric generators follow simple principles and can be of various generator types. Triboelectric generators running on wind energy have been studied by many researchers. Our design comprises light and flexible tree-wrapped triboelectric generator modules. Multiple generator modules can be connected in parallel to harvest electrical energy. We show that the proposed generator can potentially harvest sufficient wind energy and can even be used in an urban environment by mounting them on trees in cities.

A Highly Sensitive and Flexible Capacitive Pressure Sensor Based on a Porous Three-Dimensional PDMS/Microsphere Composite.

In recent times, polymer-based flexible pressure sensors have been attracting a lot of attention because of their various applications. A highly sensitive and flexible sensor is suggested, capable of being attached to the human body, based on a three-dimensional dielectric elastomeric structure of polydimethylsiloxane (PDMS) and microsphere composite. This sensor has maximal porosity due to macropores created by sacrificial layer grains and micropores generated by microspheres pre-mixed with PDMS, allowing it to operate at a wider pressure range (~150 kPa) while maintaining a sensitivity (of 0.124 kPa-1 in a range of 0~ 15 kPa) better than in previous studies. The maximized pores can cause deformation in the structure, allowing for the detection of small changes in pressure. In addition to exhibiting a fast rise time (~167 ms) and fall time (~117 ms), as well as excellent reproducibility, the fabricated pressure sensor exhibits reliability in its response to repeated mechanical stimuli (2.5 kPa, 1,000 cycles). As an application, we develop a wearable device for monitoring repeated tiny motions, such as the pulse on the human neck and swallowing at the Adam's apple. This sensory device is also used to detect movements in the index finger and to monitor an insole system in real-time.

Solution and Evaporation Hybrid Approach to Enhance the Stability and Pattern Resolution Characteristics of Organic Light-Emitting Diodes.

The solution process and vacuum evaporation, both fabrication methods for conventional organic light-emitting diodes (OLEDs), are intrinsically restricted with regard to their ability to enhance pattern resolutions and film stability outcomes. Here, we introduce a novel approach of the solution process followed by intense pulsed light (IPL) evaporation for producing high-resolution line patterns of OLEDs. Through control of the wettability between the banks and microchannels via a mask-free selective surface treatment, we successfully deposited phosphorescent green and red inks only into the microchannels. Then, high-resolution patterns of an emitting layer (EML) layer were uniformly evaporated onto the device substrate using IPL evaporation. Ultimately, we fabricated green and red phosphorescent OLED devices with a high pixel density of a line-patterned EML with a width of 6 µm and a pitch of 13.6 µm. In addition, we demonstrated that the IPL-evaporated films have many advantages compared to those fabricated by the conventional solution process. We also showed that the IPL evaporation process can be less sensitive to problems related to the aggregation of organic molecules during a drying or annealing process. Hence, the device performance and lifetime of the IPL-evaporated OLEDs were enhanced compared to those of the spin-coated OLEDs.

Comparative Study of Triboelectric Nanogenerators with Differently Woven Cotton Textiles for Wearable Electronics.

A comparative study of the electrical performance of triboelectric nanogenerators (TENGs) with plain- and 2/1 twill-woven cotton textiles was conducted. Furthermore, the microstructures of the cotton fiber surfaces were examined to understand the fundamental mechanical interaction among the cotton fibers in the TENGs. The TENG with 2/1 twill-woven cotton textiles exhibited higher output voltages compared to that with plain-woven cotton textiles. The difference in the output voltage between the two types of TENGs resulted from the difference in triboelectric charge generation between the constituent cotton textiles. The higher output voltage of the TENG with 2/1 twill-woven cotton textiles was attributed to the higher density in triboelectric interactions among the cotton fiber molecules.

High-rate nanoscale offset printing process using directed assembly and transfer of nanomaterials.

High-rate nanoscale offset printing using a newly developed reusable template enables the assembly of nanomaterials into nanostructures followed by their transfer onto a flexible substrate in a few minutes. The developed template can potentially be reused more than 100 times in the offset printing process without any additional functionalization. This approach provides a new way for the printing of flexible devices with nanoscale patterns.