Three-Dimensional Printable Sodium Carbonate Composite Sorbents for Efficient Biogas Upgrading.

We have developed a new class of sodium carbonate/silicone composite sorbents that selectively capture carbon dioxide (CO2) and can purify biogas to natural gas pipeline-quality biomethane. These nontoxic composites can be three-dimensionally printed or extruded at low costs, can have high specific CO2 sorption rates (in excess of 5 µmol s-1 g-1 bar-1) and high selectivity due to their chemical mechanism, and can be regenerated with low-energy air stripping. Therefore, these composite sorbents combine the high selectivity of liquid sorbents with the high specific sorption rates and low regeneration energies found in many solid sorbents. We characterized these composite sorbents with X-ray computed tomography, scanning electron microscopy (SEM), and X-ray diffraction (XRD). Furthermore, we measured composite sorption capacities of up to 0.62 mol CO2 kg-1 and recorded breakthrough curves in a flow-through, fixed-bed reactor using both simulated biogas and locally sourced industrial biogas. Additional tests of the composite sorbent were carried out with pure CO2 in a sealed pressure drop apparatus. This experimental data was used to validate a numerical model of the setup and to simulate an industrial-scale biogas upgrading process. Finally, we performed a preliminary technoeconomic analysis for this upgrading process and found that this composite sorbent can upgrade biogas at a lower cost (∼$0.97 per GJ) than other currently implemented techniques.

Krypton Adsorption on Zeolite-Templated Carbon and Anomalous Surface Thermodynamics.

Krypton adsorption was measured at eight temperatures between 253 and 433 K on a zeolite-templated carbon and two commercial carbons. The data were fitted using a generalized Langmuir isotherm model and thermodynamic properties were extracted. Differing from that on commercial carbons, krypton adsorption on the zeolite-templated carbon is accompanied by an increasing isosteric enthalpy of adsorption, rising by up to 1.4 kJ mol(-1) as a function of coverage. This increase is a result of enhanced adsorbate-adsorbate interactions promoted by the ordered, nanostructured surface of the adsorbent. An assessment of the strength and nature of these adsorbate-adsorbate interactions is made by comparing the measured isosteric enthalpies of adsorption (and other thermodynamic quantities) to fundamental metrics of intermolecular interactions of krypton and other common gases.

Rigorous Models for Vapor Diffusion in Polymers with Immobilization and Chemical Potential Gradients.

Two key phenomena─immobilization and concentration-dependent mixing free energies─simultaneously alter the sorption thermodynamics and diffusion of vapors in materials. This interrelation is leveraged to fit a unified model simultaneously capturing both sorption dynamics and the equilibrium isotherms. This transport model incorporates quasi-equilibrated immobilization reactions and considers Fick's law rigorously in terms of chemical potential gradients rather than concentration gradients. Five material case studies are discussed with varying characteristics, including fillers that provide sites for surface sorption, pores for capillary condensation, and apparent clustering or pooling at high vapor concentrations. Each case study illustrates that intrinsic diffusivity is constant, while the effective diffusivity changes predictably because of immobilization or changing free energies of mixing.

Predicted Fracture Tendency of Naturally Occurring Aluminum Surface Coatings under Tensile Loading.

Naturally occurring coatings on aluminum metal, such as its oxide or hydroxide, serve to protect the material from corrosion. Understanding the conditions under which these coatings mechanically fail is therefore expected to be an important aspect of predictive models for aluminum component lifetimes. To this end, we develop and apply a molecular dynamics (MD) modeling framework for conducting tension tests that is capable of isolating factors governing the mechanical strength as a function of coating chemistry, defect morphology, and variables associated with the loading path. We consider two representative materials, including γ-Al2O3 and γ-Al(OH)3 (i.e., oxide and hydroxide), both of which form readily as aluminum surface coatings. Our results indicate that defects have a significant bearing on the strength of aluminum oxide, with grain boundaries serving to reduce the strain at failure from εzz = 0.300 to 0.219, relative to perfect single crystal. Our simulations also predict that porosity lowers the elastic stiffness and yield strength of the oxide. Relative to perfect crystal, we find porosity factors of 5%, 10% and 20% decrease the yield stress by 26%, 36% and 53%, respectively. MD predicts that perfect hydroxide and oxide single crystal have respective strains at failure of 0.08 and 0.31 under tensile uniaxial strain loading, and that the corresponding yield stresses are respectively 1.6 and 11.1 GPa. These data indicate that the hydroxide is substantially more susceptible to mechanical failure than the oxide. Our results, coupled with literature findings that indicate hot and humid conditions favor formation of hydroxide and defective oxide coatings, indicate the potential for a complicated dependence of aluminum corrosion susceptibility and stress corrosion cracking on aging history.

Anomalous isosteric enthalpy of adsorption of methane on zeolite-templated carbon.

A thermodynamic study of the enthalpy of adsorption of methane on high surface area carbonaceous materials was carried out from 238 to 526 K. The absolute quantity of adsorbed methane as a function of equilibrium pressure was determined by fitting isotherms to a generalized Langmuir-type equation. Adsorption of methane on zeolite-templated carbon, an extremely high surface area material with a periodic arrangement of narrow micropores, shows an increase in isosteric enthalpy with methane occupancy; i.e., binding energies are greater as adsorption quantity increases. The heat of adsorption rises from 14 to 15 kJ/mol at near-ambient temperature and then falls to lower values at very high loading (above a relative site occupancy of 0.7), indicating that methane/methane interactions within the adsorption layer become significant. The effect seems to be enhanced by a narrow pore-size distribution centered at 1.2 nm, approximately the width of two monolayers of methane, and reversible methane delivery increases by up to 20% over MSC-30 at temperatures and pressures near ambient.

High-Pressure Hydrogen Adsorption on a Porous Electron-Rich Covalent Organonitridic Framework.

We report that a porous, electron-rich, covalent, organonitridic framework (PECONF-4) exhibits an unusually high hydrogen uptake at 77 K, relative to its specific surface area. Chahine's rule, a widely cited heuristic for hydrogen adsorption, sets a maximum adsorptive uptake of 1 wt % hydrogen at 77 K per 500 m2 of the adsorbent surface area. High-pressure hydrogen adsorption measurements in a Sieverts apparatus showed that PECONF-4 exceeds Chahine's rule by 50%. The Brunauer-Emmett-Teller (BET) specific surface area of PECONF-4 was measured redundantly with nitrogen, argon, and carbon dioxide and found to be between 569 ± 2 and 676 ± 13 m2 g-1. Furthermore, hydrogen on PECONF-4 has a high heat of adsorption, in excess of 9 kJ mol-1.