Progress in Photochemical and Electrochemical C-N Bond Formation for Urea Synthesis.

ConspectusHere, we discuss recent advances and pressing challenges in achieving sustainable urea synthesis. Urea stands out as the most prevalent nitrogen-based fertilizer used across the globe, making up over 50% of all manufactured fertilizers. Historically, the Bosch-Meiser process has been the go-to chemical manufacturing method for urea production. This procedure, characterized by its high-temperature and high-pressure conditions, reacts ammonia with carbon dioxide to form ammonium carbamate. Subsequently, this ammonium carbamate undergoes dehydration, facilitated by heat, producing solid urea. A concerning aspect of this method is its dependency on fossil fuels, as nearly all the process heat comes from nonrenewable sources. Consequently, the Bosch-Meiser process leaves behind a considerable carbon footprint. Current estimates predict that unchecked, carbon emissions from urea production alone might skyrocket, reaching a staggering 286 MtCO2,eq/yr by 2050. Such projections paint a clear picture regarding the necessity for more eco-friendly, sustainable urea production methods. Recently, the scientific community has shown growing interest in forming C-N bonds using alternative methods. Shifting toward photochemical or electrochemical processes, as opposed to traditional thermal-based processes, promises the potential for complete electrification of urea synthesis. This shift toward process electrification is not just an incremental change; it represents a groundbreaking advancement, the first of many steps, toward achieving deep decarbonization in the chemical manufacturing sector. Since the turn of 2020, there has been a surge in research focusing on photochemical and electrochemical urea synthesis. These methods capitalize on co-reduction of carbon dioxide with nitrogenous reactants like NOx and N2. Despite the progress, there are significant challenges that hinder these processes from reaching their full potential. In this comprehensive review, we shed light on the advances made in electrified C-N bond formation. More importantly, we focus on the invaluable insights gathered over the years, especially concerning catalytic reaction mechanisms. We have dedicated a section to underline key focal areas for up-and-coming research, emphasizing catalyst, electrolyte, and reactor design. It is undeniable that catalyst design remains at the heart of the matter, as managing the co-reduction of two distinct reactants (CO2 and nitrogenous species) is complex. This process results in a myriad of intermediates, which must be adeptly managed to both maintain catalyst activity and avoid catalyst deactivation. Moreover, the electrolytes play a pivotal role, essentially dictating the creation of optimal microenvironments that drive reaction selectivity. Finally, reactor engineering stands out as crucial to ensure optimal mass transport for all involved reactants and subsequent products. We touch upon the broader environmental ramifications of urea production and bring to light potential obstacles for alternative synthesis routes. A notable mention is the urgency of accelerating the uptake and large-scale implementation of renewable energy sources.

An Optically and Electrochemically Decoupled Monolithic Photoelectrochemical Cell for High-Performance Solar-Driven Water Splitting.

Photoelectrochemical (PEC) cells have attracted much attention as a viable route for storing solar energy and producing value-added chemicals and fuels. However, the competition between light absorption and electrocatalysis at a restrained cocatalyst area on conventional planar-type photoelectrodes could limit their conversion efficiency. Here, we demonstrate a new monolithic photoelectrode architecture that eliminate the optical-electrochemical coupling by forming locally nanostructured cocatalysts on a photoelectrode. As a model study, Ni inverse opal (IO), an ordered three-dimensional porous nanostructure, was used as a surface-area-controlled electrocatalyst locally formed on Si photoanodes. The optical-electrochemical decoupling of our monolithic photoanodes significantly enhances the PEC performance for the oxygen evolution reaction (OER) by increasing light absorption and by providing more electrochemically active sites. Our Si photoanode with local Ni IOs maintains an identical photolimiting current density but reduces the overpotential by about 120 mV compared to a Si photoanode with planar Ni cocatalysts with the same footprint under 1 sun illumination. Finally, a highly efficient Si photoanode with an onset potential of 0.94 V vs reversible hydrogen electrode (RHE) and a photocurrent density of 31.2 mA/cm2 at 1.23 V vs RHE in 1 M KOH under 1 sun illumination is achieved with local NiFe alloy IOs.

Tuning the C1 /C2 Selectivity of Electrochemical CO2 Reduction on Cu-CeO2 Nanorods by Oxidation State Control.

Ceria (CeO2 ) is one of the most extensively used rare earth oxides. Recently, it has been used as a support material for metal catalysts for electrochemical energy conversion. However, to date, the nature of metal/CeO2 interfaces and their impact on electrochemical processes remains unclear. Here, a Cu-CeO2 nanorod electrochemical CO2 reduction catalyst is presented. Using operando analysis and computational techniques, it is found that, on the application of a reductive electrochemical potential, Cu undergoes an abrupt change in solubility in the ceria matrix converting from less stable randomly dissolved single atomic Cu2+ ions to (Cu0 ,Cu1+ ) nanoclusters. Unlike single atomic Cu, which produces C1 products as the main product during electrochemical CO2 reduction, the coexistence of (Cu0 ,Cu1+ ) clusters lowers the energy barrier for C-C coupling and enables the selective production of C2+ hydrocarbons. As a result, the coexistence of (Cu0 ,Cu1+ ) in the clusters at the Cu-ceria interface results in a C2+ partial current density/unit Cu weight 27 times that of a corresponding Cu-carbon catalyst under the same conditions.

Tunable Product Selectivity in Electrochemical CO2 Reduction on Well-Mixed Ni-Cu Alloys.

Electrochemical reduction of CO2 on copper-based catalysts has become a promising strategy to mitigate greenhouse gas emissions and gain valuable chemicals and fuels. Unfortunately, however, the generally low product selectivity of the process decreases the industrial competitiveness compared to the established large-scale chemical processes. Here, we present random solid solution Cu1-xNix alloy catalysts that, due to their full miscibility, enable a systematic modulation of adsorption energies. In particular, we find that these catalysts lead to an increase of hydrogen evolution with the Ni content, which correlates with a significant increase of the selectivity for methane formation relative to C2 products such as ethylene and ethanol. From experimental and theoretical insights, we find the increased hydrogen atom coverage to facilitate Langmuir-Hinshelwood-like hydrogenation of surface intermediates, giving an impressive almost 2 orders of magnitude increase in the CH4 to C2H4 + C2H5OH selectivity on Cu0.87Ni0.13 at -300 mA cm-2. This study provides important insights and design concepts for the tunability of product selectivity for electrochemical CO2 reduction that will help to pave the way toward industrially competitive electrocatalyst materials.