An Electromagnetic Time-Reversal Imaging Algorithm for Moisture Detection in Polymer Foam in an Industrial Microwave Drying System.

Microwave tomography (MWT) based control is a novel idea in industrial heating systems for drying polymer foam. In this work, an X-band MWT module is designed and developed using a fixed antenna array configuration and integrated with the HEPHAISTOS industrial heating system. A decomposition of the time-reversal operator (DORT) algorithm with a proper Green's function of multilayered media is utilized to localize the moisture location. The derived Green's function can be applied to the media with low or high contrast layers. It is shown that the time-reversal imaging (TRI) with the proposed Green's function can be applied to the multilayered media with a moderately rough surface. Moreover, a single frequency TRI is proposed to decrease the measurement time. Numerical results for different moisture scenarios are presented to demonstrate the efficacy of the proposed method. The developed method is then tested on the experimental data for different moisture scenarios from our developed MWT experimental prototype. Image reconstruction results show promising capabilities of the TRI algorithm in estimating the moisture location in the polymer foam.

An Easy Method to Determine the Effective Conductivity of Carbon Fiber Composites Using a Wall Perturbation Approach.

Carbon-fiber-reinforced plastics (CFRPs) are of increasing popularity in a wide range of applications, and microwave curing promises significant reduction in processing times. However, for the design of an efficient microwave curing system, the composites' effective material parameters must be known. This work presents a measurement system using a wall perturbation approach with a coaxial cavity to determine the effective conductivity of a CFRP along the fiber direction.

Reaction Kinetics and Process Model of the Polyacrylonitrile Fibers Stabilization Process Based on Dielectric Measurements.

Microwave-based dielectric heating is a suitable method for energy- and time-efficient processes. Considering the energy required in the production of carbon fibers, it is evident that microwave-based dielectric heating during the different phases of the production needs to be considered too. Nevertheless, the dielectric properties of the processed material needs to be known for the design of an appropriate microwave applicator. When looking at the first stage in the production, the stabilization stage of the PAN fiber, the important data about the dielectric properties is very limited in literature. For this reason, first in-situ temperature-dependent measurements of the dielectric properties during the stabilization stage are presented. The impact of raising temperatures and chemical reactions on the dielectric properties of the heated PAN fiber is discussed. Secondly, the steps taken to set up the reaction kinetics from the dielectric loss point of view are given. This enables determination of the reaction degree as a function of the measured dielectric loss for the first time. The established correlation opens the potential for the application to processes such as an in-situ quality determination. The strong temperature impact on the process is shown, and reaction kinetics are analyzed accordingly. In a final third step, a heat transfer model is presented. It utilizes the evaluated reaction kinetics data and microwave heating, creating a first modelling approach for monitoring and controlling the desired fiber temperature, leading towards an online process.