Nanocelluloses: Production, Characterization and Market.

Nanocelluloses are a very promising material that has been widely explored for the most diverse applications. The pursuit for sustainable and environmentally friendly materials is in line with the nature of nanocelluloses and therefore they have emerged as the perfect candidate for plastics substitution, food additive, rheology controller, 3D printing of diverse structures, among many other possibilities. This derives from their interesting characteristics, such as reduced size and high specific surface area, high tensile strength, crystallinity and transparency, and from the fact that, such as cellulose, they are obtained from renewable sources, with relative ease for functionalization in order to obtain desired specificities. Thus, the industry is trying to react and effectively respond to the exponential growth of published research in the last years, and therefore new facilities (not only lab and pilot plants but already industrial sites) have been producing nanocelluloses. This new fibrous materials can be obtained from different raw-materials by different methodologies, leading to different types of nanocelluloses with, obviously, different characteristics. Nonetheless, technical and economical constraints have been addressed, such as the high energy demand or the clogging of homogenizers/microfluidizers.This chapter intends to present a review addressing the main features related to the production, characterization and market of nanocelluloses and providing additional information regarding the vast literature published in these domains.

Impact of bacterial cellulose on the physical properties and printing quality of fine papers.

Bacterial nanocellulose (BNC), due to its inherent nanometric scale and strength properties, can be considered as a good candidate to be used in papermaking. This work explored the possibility of using it in the production of fine paper as a wet-end component and for the paper coating. Filler-containing handsheet production was performed with and without the presence of common additives typically used in the furnish of office papers. It was found that, under optimized conditions, BNC mechanically treated by high-pressure homogenization could improve all the evaluated paper properties (mechanical, optical and structural) without impairing the filler retention. However, paper strength was improved only to a small extent (increase in the tensile index of 8 % for a filler content of ca. 27.5 %). On the other hand, when used at the paper surface, remarkable improvements in the gamut area of >25 % in comparison to the base paper and of >40 % in comparison to starch-only coated papers were achieved for a formulation having 50 % BNC and 50 % of carboxymethylcellulose. Overall, the present results highlight the possibility of using BNC as a paper component, particularly when applied at the paper substrate as a coating agent aiming at improving printing quality.

Enzymatic nanocellulose in papermaking - The key role as filler flocculant and strengthening agent.

Nanocelluloses have been increasingly used in composites since their reduced size, high aspect ratio and stiffness confer great strength to the materials. In papermaking, it has been proved that harsh and expensive chemical pre-treatments to generate nanofibrils, such as TEMPO-mediated oxidation, are not the most favourable and therefore the use of cellulose microfibrils (CMF) have gained extra attention, especially those produced with the aid of enzymatic hydrolysis. In the present work, strategies to improve filler flocculation and the papermaking properties, by using enzymatic CMF, are provided. The CMF degree of polymerization was found to be directly related to precipitated calcium carbonate flocculation, leading to higher retentions in the fibre matrix. Besides, the paper dry and wet strengths were much improved, allowing in return the production of high-filler loaded handsheets with reduced requirements for common paper additives.

On the morphology of cellulose nanofibrils obtained by TEMPO-mediated oxidation and mechanical treatment.

The morphological properties of cellulose nanofibrils obtained from eucalyptus pulp fibres were assessed. Two samples were produced with the same chemical treatment (NaClO/NaBr/TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl radical) oxidation), but distinct mechanical treatment intensities during homogenization. It was shown that the nanofibrils production yield increases with the mechanical energy. The effect of mechanical treatment on the yield was confirmed by laser profilometry of air-dried nanocellulose films. However, no significant differences were detected regarding the nanofibrils width as measured by atomic force microscopy (AFM) of air-dried films. On the other hand, differences in size were found either by laser diffraction spectroscopy or by dynamic light scattering (DLS) of the cellulose nanofibrils suspensions as a consequence of the differences in the length distribution of both samples. The nanofibrils length of the more nanofibrillated sample was calculated based on the width measured by AFM and the hydrodynamic diameter obtained by DLS. A length value of ca. 600 nm was estimated. The DLS hydrodynamic diameter, as an equivalent spherical diameter, was used to estimate the nanofibrils length assuming a cylinder with the same volume and with the diameter (width) assessed by AFM. A simple method is thus proposed to evaluate the cellulose nanofibrils length combining microscopy and light scattering methods.