Antimicrobial second skin using copper nanomesh.

The functional support and advancement of our body while preserving inherent naturalness is one of the ultimate goals of bioengineering. Skin protection against infectious pathogens is an application that requires common and long-term wear without discomfort or distortion of the skin functions. However, no antimicrobial method has been introduced to prevent cross-infection while preserving intrinsic skin conditions. Here, we propose an antimicrobial skin protection platform copper nanomesh, which prevents cross-infectionmorphology, temperature change rate, and skin humidity. Copper nanomesh exhibited an inactivation rate of 99.99% for Escherichia coli bacteria and influenza virus A within 1 and 10 min, respectively. The thin and porous nanomesh allows for conformal coating on the fingertips, without significant interference with the rate of skin temperature change and humidity. Efficient cross-infection prevention and thermal transfer of copper nanomesh were demonstrated using direct on-hand experiments.

Assessment and design of filters and masks against COVID-19 via modeling and simulations.

This study aimed to evaluate and design masks against viruses, especially SARS-CoV-2 associated with COVID-19. A continuum filtration model was developed where the rate of particle deposition and "sticking" on the filter fibers is a critical term in the mass transfer, together with permeation velocity, filter porosity, tortuosity, and Brownian diffusion. CFD simulations of the airflow during respiration lead to the recommendation that the filter permeability should be above 4 × 10-11 m2 to direct the airflow for effectiveness against virus particles; otherwise, low filter permeabilities cause the unfiltered air to flow preferentially through the leak gaps between the mask and the headform. Different mask filters with microstructural and geometry data from the literature are assessed via filtration simulations for breathability and filtration efficiency. The results demonstrate that a surgical mask of 25% porosity, pore size of 150 µm and permeability of 4.4 × 10-11 m2 can achieve 100% minimum efficiency while demonstrating high breathability, complying with the criteria of FFP3, N95, and surgical Class II and IIR masks. Selected cotton and synthetic cloths as well as electrospun fiber layers are predicted to comply with FFP2, N95, and surgical mask Class II and IIR standards.

Electrospun Nanofibrous Membranes: A Versatile Medium for Waterproof and Breathable Application.

Waterproof and breathable membranes that prevent liquid water penetration, while allowing air and moisture transmission, have attracted significant attention for various applications. Electrospun nanofiber materials with adjustable pore structures, easily tunable wettability, and good pore connectivity, have shown significant potential for constructing waterproof and breathable membranes. Herein, a systematic overview of the recent progress in the design, fabrication, and application of waterproof and breathable nanofibrous membranes is provided. The various strategies for fabricating the membranes mainly including one-step electrospinning and post-treatment of nanofibers are given as a starting point for the discussion. The different design concepts and structural characteristics of each type of waterproof and breathable membrane are comprehensively analyzed. Then, some representative applications of the membranes are highlighted, involving personal protection, desalination, medical dressing, and electronics. Finally, the challenges and future perspectives associated with waterproof and breathable nanofibrous membranes are presented.

Multiscale porous elastomer substrates for multifunctional on-skin electronics with passive-cooling capabilities.

In addition to mechanical compliance, achieving the full potential of on-skin electronics needs the introduction of other features. For example, substantial progress has been achieved in creating biodegradable, self-healing, or breathable, on-skin electronics. However, the research of making on-skin electronics with passive-cooling capabilities, which can reduce energy consumption and improve user comfort, is still rare. Herein, we report the development of multifunctional on-skin electronics, which can passively cool human bodies without needing any energy consumption. This property is inherited from multiscale porous polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (SEBS) supporting substrates. The multiscale pores of SEBS substrates, with characteristic sizes ranging from around 0.2 to 7 µm, can effectively backscatter sunlight to minimize heat absorption but are too small to reflect human-body midinfrared radiation to retain heat dissipation, thereby delivering around 6 °C cooling effects under a solar intensity of 840 W⋅m-2 Other desired properties, rooted in multiscale porous SEBS substrates, include high breathability and outstanding waterproofing. The proof-of-concept bioelectronic devices include electrophysiological sensors, temperature sensors, hydration sensors, pressure sensors, and electrical stimulators, which are made via spray printing of silver nanowires on multiscale porous SEBS substrates. The devices show comparable electrical performances with conventional, rigid, nonporous ones. Also, their applications in cuffless blood pressure measurement, interactive virtual reality, and human-machine interface are demonstrated. Notably, the enabled on-skin devices are dissolvable in several organic solvents and can be recycled to reduce electronic waste and manufacturing cost. Such on-skin electronics can serve as the basis for future multifunctional smart textiles with passive-cooling functionalities.

Multifunctional composite coatings with hydrophobic, UV-resistant, anti-oxidative, and photothermal performance for healthcare.

Personal protective textiles have attracted extensive interest since Corona Virus Disease 2019 has broken out. Moreover, developing eco-friendly, multifunctional waterproof, and breathable surface is of great importance but still faces enormous challenges. Notably, good hydrophobicity and breathability are necessary for protective textiles, especially protective clothing and face masks for healthcare. Herein, the multifunctional composite coatings with good UV-resistant, anti-oxidative, hydrophobic, breathable, and photothermal performance has been rapidly created to meet protective requirements. First, the gallic acid and chitosan polymer was coated onto the cotton fabric surface. Subsequently, the modified silica sol was anchored on the coated cotton fabric surface. The successful fabrication of composite coatings was verified by RGB values obtained from the smartphone and K/S value. The present work is an advance for realizing textile hydrophobicity by utilizing fluorine-free materials, compared with the surface hydrophobicity fabricated with conventional fluorinated materials. The surface free energy has been reduced from 84.2 to27.6 mJ/m2 so that the modified cotton fabric could repel the ethylene glycol, hydrochloric acid, and sodium hydroxide solutions, respectively. Besides, the composite coatings possesses lower adhesion to deionized water. After 70 cycles of the sandpaper abrasion, the fluorine-free hydrophobic coatings still exhibits good hydrophobicity with WCA of 124.6 ± 0.9°, with overcoming the intrinsic drawback of the poor abrasion resistance of hydrophobic surfaces. Briefly, the present work may provide a universal strategy for rapidly creating advanced protective coatings to meet personal healthcare, and a novel method for detecting RGB values of composite coatings by smartphone.

One year of surgical mask testing at the University of Bologna labs: Lessons learned from data analysis.

The outbreak of SARS-CoV-2 pandemic highlighted the worldwide lack of surgical masks and personal protective equipment, which represent the main defense available against respiratory diseases as COVID-19. At the time, masks shortage was dramatic in Italy, the first European country seriously hit by the pandemic: aiming to address the emergency and to support the Italian industrial reconversion to the production of surgical masks, a multidisciplinary team of the University of Bologna organized a laboratory to test surgical masks according to European regulations. The group, driven by the expertise of chemical engineers, microbiologists, and occupational physicians, set-up the test lines to perform all the functional tests required. The laboratory started its activity on late March 2020, and as of the end of December of the same year 435 surgical mask prototypes were tested, with only 42 masks compliant to the European standard. From the analysis of the materials used, as well as of the production methods, it was found that a compliant surgical mask is most likely composed of three layers, a central meltblown filtration layer and two external spunbond comfort layers. An increase in the material thickness (grammage), or in the number of layers, does not improve the filtration efficiency, but leads to poor breathability, indicating that filtration depends not only on pure size exclusion, but other mechanisms are taking place (driven by electrostatic charge). The study critically reviewed the European standard procedures, identifying the weak aspects; among the others, the control of aerosol droplet size during the bacterial filtration test results to be crucial, since it can change the classification of a mask when its performance lies near to the limiting values of 95 or 98%.

Water vapor permeation through topical films on a moisture-releasing skin Model.

BACKGROUND: Covering the skin by topical films affects the skin hydration and transepidermal water loss (TEWL). In vivo studies to investigate the water vapor permeation through topical films are complicated, expensive, ethically not preferred, and time- and labor-consuming. The objective of this study was to introduce an in vitro and subject-independent alternative evaluation method to predict the breathability of topical formulations. METHODS: In this study, we developed an in vitro setup to simulate the TEWL values of human skin and investigated the breathability of five polymeric film formers used in topical formulations. Furthermore, a comparative in vivo TEWL study was performed on ten human volunteers with defined areas of skin covered with films of two selected polymers possessing different barrier properties. RESULTS: By employing the in vitro setup, a vinylpyrrolidone/acrylates/lauryl methacrylate copolymer was determined to form the most breathable film, whereas acrylates/octylacrylamide copolymer and shellac films showed the highest barrier properties. The in vivo TEWL study demonstrated the same relative barrier properties for the acrylates/octylacrylamide and polyurethane-64 films, despite a more complex driving force for water vapor permeation due to moisture accumulation on the covered skin surfaces. CONCLUSION: We obtained a good correlation between the in vitro and in vivo results, demonstrating that our model can categorize different polymeric film formers based on their breathability when applied to human skin. This information can aid in selecting suitable film-forming polymers for topical formulations with either breathable or occluding functionalities.

High-performance, breathable and flame-retardant moist-electric generator based on asymmetrical nanofiber membrane assembly.

Moist-electric generators (MEGs), which are capable of spontaneously generating energy from ubiquitous moisture, are considered as a potential power supply candidate for wearable electronics. However, the application of the MEGs in the wearable field is still challenging due to the low electric output and the lack of wearable attributes such as breathability and flame retardancy. Herein, we demonstrated a wearable MEG with high power-output, breathability and flame retardancy, which was fabricated by designing an asymmetrical nanofiber assembly using hydrophilic polyvinyl alcohol/phytic acid (PVA/PA) and hydrophobic polyvinylidene difluoride (PVDF) nanofiber membranes. Owing to the synergistic effects of strong water absorption, enhanced ion release and numerous micro-nano transport channels, a single MEG of 1 cm2 could constantly generate high direct-current (DC) power, i.e., a voltage of 1.0 V, a current of 15.5 µA, and a power density of 3.0 µW cm-2, outperforming other reported nanofiber-based MEGs. More importantly, the asymmetric nanofiber structure ensured the moisture circulation inside MEG and thus produced a sustained voltage output for 7 days without any deterioration. The MEG also showed good flexibility, air/moisture permeability and flame retardancy, which give it necessary wearable attributes. Furthermore, large-scale integration of MEG units could be readily realized to fabricate a power source device for driving different portable electronics, while the moisture sensitivity made the MEG well used for sensing applications (e.g., respiration monitoring, fire warning).

Smart-Adhesive, Breathable and Waterproof Fibrous Electronic Skins.

For the need of direct contact with the skin, electronic skins (E-skins) should not only fulfill electric functions, but also ensure comfort during wearing, including permeability, waterproofness, and easy removal. Herein, the study has developed a self-adhesive, detach-on-demand, breathable, and waterproof E-skin (PDSC) for motion sensing and wearable comfort by electrospinning styrene-isoprene block copolymer rubber with carbon black nanosheets as the sensing layer and liner copolymers of N, N-dimethylacrylamide, n-octadecyl acrylate and lauryl methacrylate as the adhesive layer. The high elasticity and microfiber network structure endow the PDSC with good sensitivity and high linearity for strain sensing. The hydrophobic and crystallizable adhesive layer ensures robust, waterproof, and detaching-on-demand skin adhesion. Meanwhile, the fiber structure enables the PDSC good air and water permeability. The integration of electric and wearable functions endows the PDSC with great potential for motion sensing during human activities as both the sensing and wearable performances.

Origami-inspired highly stretchable and breathable 3D wearable sensors for in-situ and online monitoring of plant growth and microclimate.

The emerging wearable plant sensors demonstrate the capability of in-situ measurement of physiological and micro-environmental information of plants. However, the stretchability and breathability of current wearable plant sensors are restricted mainly due to their 2D planar structures, which interfere with plant growth and development. Here, origami-inspired 3D wearable sensors have been developed for plant growth and microclimate monitoring. Unlike 2D counterparts, the 3D sensors demonstrate theoretically infinitely high stretchability and breathability derived from the structure rather than the material. They are adjusted to 100% and 111.55 mg cm-2·h-1 in the optimized design. In addition to stretchability and breathability, the structural parameters are also used to control the strain distribution of the 3D sensors to enhance sensitivity and minimize interference. After integrating with corresponding sensing materials, electrodes, data acquisition and transmission circuits, and a mobile App, a miniaturized sensing system is produced with the capability of in-situ and online monitoring of plant elongation and microclimate. As a demonstration, the 3D sensors are worn on pumpkin leaves, which can accurately monitor the leaf elongation and microclimate with negligible hindrance to plant growth. Finally, the effects of the microclimate on the plant growth is resolved by analyzing the monitored data. This study would significantly promote the development of wearable plant sensors and their applications in the fields of plant phenomics, plant-environment interface, and smart agriculture.

Biomimetic Nanoporous Transparent Universal Fire-Resistant Coatings.

The inherent flammability of most polymeric materials poses a significant fire hazard, leading to substantial property damage and loss of life. A universal flame-retardant protective coating is considered as a promising strategy to mitigate such risks; however, simultaneously achieving high transparency of the coatings remains a great challenge. Here, inspired by the moth eye effect, we designed a nanoporous structure into a protective coating that leverages a hydrophilic-hydrophobic interactive assembly facilitated by phosphoric acid protonated amino siloxane. The coating demonstrates robust adhesion to a diverse range of substrates, including but not limited to fabrics, foams, paper, and wood. As expected, its moth-eye-inspired nanoporous structure conferred a high visible light transparency of >97% and water vapor transmittance of 96%. The synergistic effect among phosphorus (P), nitrogen (N), and silicon (Si) largely enhanced the char-forming ability and restricted the decomposition of the coated substrates, which successfully endowed the coating with high fire-fighting performance. More importantly, for both flexible and rigid substrates, the coated samples all possessed great mechanical properties. This work provides a new insight for the design of protective coatings, particularly focusing on achieving high transparency.

Use of Electrospinning for Sustainable Production of Nanofibers: A Comparative Assessment of Smart Textiles-Related Applications.

Textile production is a major component of the global industry, with sales of over USD 450 billion and estimations of an 84% increase in their demand in the next 20 years. In recent decades, protective and smart textiles have played important roles in the social economy and attracted widespread popularity thanks to their wide spectrum of applications with properties, such as antimicrobial, water-repellent, UV, chemical, and thermal protection. Towards the sustainable manufacturing of smart textiles, biodegradable, recycled, and bio-based plastics are used as alternative raw materials for fabric and yarn production using a wide variety of techniques. While conventional techniques present several drawbacks, nanofibers produced through electrospinning have superior structural properties. Electrospinning is an innovative method for fiber production based on the use of electrostatic force to create charged threads of polymer solutions. Electrospinning shows great potential since it provides control of the size, porosity, and mechanical resistance of the fibers. This review summarizes the advances in the rapidly evolving field of the production of nanofibers for application in smart and protective textiles using electrospinning and environmentally friendly polymers as raw materials, and provides research directions for optimized smart fibers in the future.

Roll-to-Roll Manufacturing of Breathable Superhydrophobic Membranes.

Self-cleaning and anti-biofouling are both advantages for lotus-leaf-like superhydrophobic surfaces. Methods for creating superhydrophobicity, including chemical bonding low surface energy molecular fragments and constructing surface morphology with protrusions, micropores, and trapped micro airbags by traditional physical strategies, unfortunately, have encountered challenges. They often involve complex synthesis processes, stubborn chemical accumulation, brutal degradation, or infeasible calculation and imprecise modulation in fabricating hierarchical surface roughness. Here, a scalable method to prepare high-quality, breathable superhydrophobic membranes is proposed by developing a successive roll-to-roll laser manufacturing technique, which offers advantages over conventional fabrication approaches in enabling automatically large-scale production and ensuring cost-effectiveness. Nanosecond laser writing and femtosecond laser drilling produce surface microstructures and micropore arrays, respectively, endowing the membrane with superior antiwater capability with hierarchical microstructures forming a barrier and blocking water infiltration. The membrane's breathability is carefully optimized by tailoring micropore arrays to allow for the adequate passage of water vapor while maintaining superhydrophobicity. These membranes combine the benefits of anti-aqueous corrosive liquid behaviors, photothermal effects, thermoplastic properties, and stretchable performances as promising comprehensive materials in diverse scenes.

Breathable Fabrics with Robust Superhydrophobicity via In Situ Formation of Hierarchical Surface Morphologies.

Superhydrophobic fabrics have recently attracted extensive interest not only in the fields of water-repellent clothing but also for the emerging functional fabrics due to their intrinsic flexibility and excellent stability. In this work, we proposed a simple, cost-effective, and environmentally friendly method to fabricate superhydrophobic fabrics with a broad application scope for textiles of different apertures. The flexible, breathable, and superhydrophobic fabric was realized via a three-step process, including polydimethylsiloxane (PDMS) encapsulation, in situ microcilia array formation, and silica nanoparticle decoration. With an adhesive PDMS layer and additive NdFeB particles, the hierarchical structures can tightly attach to the fabric substrate to provide robustness and durability. Specifically, the optimization of microcilia architecture was achieved via tuning the composite mass ratios so that suitable morphologies can be produced for robust nonwetting behavior. The superhydrophobic fabrics possess a contact angle and sliding angle of ∼155 and ∼3°, respectively, with excellent durability against 650 cycles' periodic mechanical abrasion, 130 cycles' tape-peeling test, washing evaluation, and chemical corrosions. Furthermore, the superhydrophobic fabric shows outstanding breathability and flexibility to be adaptive to surfaces with curvature or irregular shapes. The presented superhydrophobic strategy was considered to be feasible for multiple fabric substrates, revealing the broad application potential for fields of healthcare production, outdoor goods, catering industry, etc.

A Bionic Skin for Health Management: Excellent Breathability, In Situ Sensing, and Big Data Analysis.

Developing an intelligent wearable system is of great significance to human health management. An ideal health-monitoring patch should possess key characteristics such as high air permeability, moisture-wicking function, high sensitivity, and a comfortable user experience. However, such a patch that encompasses all these functions is rarely reported. Herein, an intelligent bionic skin patch for health management is developed by integrating bionic structures, nano-welding technology, flexible circuit design, multifunctional sensing functions, and big data analysis using advanced electrospinning technology. By controlling the preparation of nanofibers and constructing bionic secondary structures, the resulting nanofiber membrane closely resembles human skin, exhibiting excellent air/moisture permeability, and one-side sweat-wicking properties. Additionally, the bionic patch is endowed with a high-precision signal acquisition capabilities for sweat metabolites, including glucose, lactic acid, and pH; skin temperature, skin impedance, and electromyographic signals can be precisely measured through the in situ sensing electrodes and flexible circuit design. The achieved intelligent bionic skin patch holds great potential for applications in health management systems and rehabilitation engineering management. The design of the smart bionic patch not only provides high practical value for health management but also has great theoretical value for the development of the new generation of wearable electronic devices.

Pathway for Water Transport through Breathable Nanocomposite Membranes of PEBAX with Ionic Liquid [C12C1im]Cl.

Water transport through membranes is an attractive topic among the research dedicated to dehydration processes, microenvironment regulation, or more simply, recovery of freshwater. Herein, an atomistic computer simulation is proposed to provide new insights about a water vapor transport mechanism through PEBAX membranes filled with ionic liquid (IL) [C12C1im]Cl. Starting from experimental evidence that indicates an effective increase in water permeation as the IL is added to the polymer matrix (e.g., up to 85·10-3 (g·m)/(m2·day) at 318.15 K for PEBAX@2533 membranes loaded with 70% of IL), molecular dynamics simulations are proposed to explore the key role of IL in water transport inside membranes. The polar region composed of anions and cationic head groups of the IL is demonstrated to serve as the pathway for water transport through the membrane. Water molecules always stay near the pathway, which becomes wider and thus has a larger water-accessible area with increasing IL concentration. Hence, the diffusion coefficients of water molecules and ions increase as the IL concentration increases. The simulation provides useful indications about a microscopic mechanism that regulates the transport of water vapor through a kind of PEBAX/IL membrane, resulting in full agreement with the experimental evidence.

Improvement of Water Vapor Permeability in Polypropylene Composite Films by the Synergy of Carbon Nanotubes and ß-Nucleating Agents.

A notable application of polymeric nanocomposites is the design of water vapor permeable (WVP) membranes. "Breathable" membranes can be created by the incorporation of micro/nanofillers, such as CaCO3, that interrupt the continuity of the polymeric phase and when subjected to additional uniaxial or biaxial stretching this process leads to the formation of micro/nanoporous structures. Among the candidate nanofillers, carbon nanotubes (CNTs) have demonstrated excellent intrinsic WVP properties. In this study, chemically modified MWCNTs with oligo olefin-type groups (MWCNT-g-PP) are incorporated by melt processes into a PP matrix; a ß-nucleating agent (ß-ΝA) is also added. The crystallization behavior of the nanocomposite films is evaluated by differential scanning calorimetry (DSC) and X-ray diffraction (XRD). The WVP performance of the films is assessed via the "wet" cup method. The nanohybrid systems, incorporating both MWCNT-g-PP and ß-NA, exhibit enhanced WVP compared to films containing only MWCNT-g-PP or ß-NA. This improvement can be attributed to the significant increase in the growth of α-type crystals taking place at the edges of the CNTs. This increased crystal growth exerts a form of stress on the metastable ß-phase, thereby expanding the initial microporosity. In parallel, the coexistence of the inherently water vapor-permeable CNTs, further enhances the water vapor permeability reaching a specific water vapor transmission rate (Sp.WVTR) of 5500 µm.g/m2.day in the hybrid composite compared to 1000 µm.g/m2.day in neat PP. Notably, the functionalized MWCNT-g-PP used as nanofiller in the preparation of the "breathable" PP films demonstrated no noteworthy cytotoxicity levels within the low concentration range used, an important factor in terms of sustainability.

Preparation and Characterization of Thermal-Insulating Microporous Breathable Al/LLDPE/CaCO3 Composite Films.

Breathable films were prepared based on linear low-density polyethylene (LLDPE), calcium carbonate (CaCO3), and aluminum (Al; 0, 2, 4, and 8 wt.%) using extrusion molding at a pilot scale. These films must generally be able to transmit moist vapor through pores (breathability) while maintaining a barrier to liquids; this was accomplished using properly formulated composites containing spherical CaCO3 fillers. The presence of LLDPE and CaCO3 was confirmed by X-ray diffraction characterization. Fourier-transform infrared spectroscopy results revealed the formation of Al/LLDPE/CaCO3 composite films. The melting and crystallization behaviors of the Al/LLDPE/CaCO3 composite films were investigated using differential scanning calorimetry. Thermogravimetric analysis results show that the prepared composites exhibited high thermal stability up to 350 °C. Moreover, the results demonstrate that surface morphology and breathability were both influenced by the presence of various Al contents, and their mechanical properties improved with increasing Al concentration. In addition, the results show that the thermal insulation capacity of the films increased after the addition of Al. The composite with 8 wt.% Al showed the highest thermal insulation capacity (34.6%), indicating a new approach to transform composite films into novel advanced materials for use in the fields of wooden house wrapping, electronics, and packaging.