Enhanced UV Penetration and Cross-Linking of Isoporous Block Copolymer and Commercial Ultrafiltration Membranes using Isorefractive Solvent.

Amphiphilic block copolymers are promising candidates for the fabrication of ultrafiltration membranes with an isoporous integral asymmetric structure. The membranes are typically fabricated by the combination of block copolymer self-assembly and the non-solvent-induced phase separation (SNIPS) process resulting in isoporous integral asymmetric membranes. Certainly, all these membranes lack thermal and chemical stability limiting the usage of such materials. Within this study, the fabrication of completely cross-linked isoporous integral asymmetric block copolymer membranes is demonstrated by UV cross-linking resulting in chemical and thermal stable ultrafiltration membranes. The UV cross-linking process of PVBCB-b-P4VP (poly(4-vinylbenzocyclobutene)-b-poly(4vinylpyridine)) block copolymer membranes in dependency of irradiation time, intensity, distance between membrane and UV source and the wavelength is investigated. Furthermore, it is shown that the penetration depths can be increased by soaking the membranes in wave-guiding solutions before UV cross-linking is carried out. Moreover, a completely new and easy cross-linking strategy is developed based on isorefractive solvents resulting in thermal and chemically stable membranes that are cross-linked through the whole membrane thickness. Finally, the new cross-linking strategy in isorefractive solutions is transferred to commercial PVDF and PAN-co-PVC polymer membranes paving the way for more stable and sustainable ultrafiltration membranes.

Thermally and Chemically Stable Isoporous Block Copolymer Membranes.

Ultrafiltration (UF) membranes, particularly membranes fabricated from self-assembled diblock copolymers, hold promise in wastewater treatment, dairy, and food industries. Membrane development goals involve combining a highly porous selective layer with a narrow pore size distribution with a mechanically stable supporting layer to achieve constant flux. To date, isoporous integral asymmetric membranes have been formed either as flat sheets or hollow fibers, and a surface-selective layer determines membrane separation performance. A unique isoporous membrane of the poly(4-vinylbenzocyclobutene)-b-poly(4-vinylpyridine) (PVBCB-b-P4VP) diblock copolymer with a substructure of almost homogeneous porosity throughout the body of the material (three-dimensional porosity) has been developed. Moreover, the matrix of the membrane (PVCB) enables it to undergo cross-linking, allowing the membrane to be thermally sterilized and applied in high-temperature UF applications.

Self-Assembly of Large Magnetic Nanoparticles in Ultrahigh Molecular Weight Linear Diblock Copolymer Films.

The development of diblock copolymer (DBC) nanocomposite films containing magnetic nanoparticles (NPs) with diameters (D) over 20 nm is a challenging task. To host large iron oxide NPs (Fe3O4, D = 27 ± 0.6 nm), an ultrahigh molecular weight (UHMW) linear DBC polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) is used as a template in the present work. Due to hydrogen bonding between the carboxylic acid ligands of the NPs and the ester groups in PMMA, the NPs show an affinity to the PMMA block. The localization of the NPs inside the DBC is investigated as a function of the NP concentration. At low NP concentrations, NPs are located preferentially at the interface between PS and PMMA domains to minimize the interfacial tension caused by the strong segregation strength of the UHMW DBC. At high NP concentrations (≥10 wt %), chain-like NP aggregates (a head-to-tail orientation) are observed in the PMMA domains, resulting in a change of the morphology from sphere to ellipsoid for part of the PMMA domains. Magnetic properties of the hybrid films are probed via superconducting quantum interference device magnetometry. All hybrid films show ferrimagnetism and are promising for potential applications in magnetic data storage.

Self-Assembly in ultrahigh molecular weight sphere-forming diblock copolymer thin films under strong confinement.

Ultrahigh molecular weight (UHMW) diblock copolymers (DBCs) have emerged as a promising template for fabricating large-sized nanostructures. Therefore, it is of high significance to systematically study the influence of film thickness and solvent vapor annealing (SVA) on the structure evolution of UHMW DBC thin films. In this work, spin coating of an asymmetric linear UHMW polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) DBC is used to fabricate thin films, which are spherically structured with an inter-domain distance larger than 150 nm. To enhance the polymer chain mobility and facilitate approaching equilibrium nanostructures, SVA is utilized as a post-treatment of the spin coated films. With increasing film thickness, a local hexagonal packing of PMMA half-spheres on the surface can be obtained, and the order is improved at larger thickness, as determined by grazing incidence small angle X-ray scattering (GISAXS). Additionally, the films with locally hexagonal packed half-spherical morphology show a poor order-order-poor order transition upon SVA, indicating the realization of ordered structure using suitable SVA parameters.

One-Step Anionic Copolymerization Enables Formation of Linear Ultrahigh-Molecular-Weight Block Copolymer Films Featuring Vivid Structural Colors in the Bulk State.

Ultrahigh-molecular-weight (UHMW) tapered block copolymers (BCPs) consisting of polyisoprene- block-poly(4-methylstyrene) featuring overall molar masses in the range of 1101-2033 kg mol-1 ( Mw) are synthesized via a convenient one-step anionic copolymerization protocol. The obtained UHMW BCPs are investigated by differential scanning calorimetry, size exclusion chromatography, and 1H NMR spectroscopy. Microphase separation for the UHMW BCPs in the bulk state is investigated by transmission electron microscopy (TEM) measurements and scanning electron microscopy (SEM), revealing well-ordered lamellar and spherical domains with large domain sizes in the range of 100-200 nm. Excellent order and periodicity are observed for lamellar morphologies over large film areas of 90 × 120 µm. Because of this high order of the underlying domains and the different refractive indices of the block segments, vivid structural colors can be observed in the bulk state. Structural colors of BCP films are investigated by angle-dependent UV/vis measurements, revealing intensive reflection colors according to Bragg's law of diffraction. The optical characteristics are directly correlated to TEM and SEM results. Moreover, colored BCP films featuring spherical domains for one block segment with domain sizes of 97-122 nm revealed blue structural colors stemming from disordered particle scattering.

Anionic Copolymerization Enables the Scalable Synthesis of Alternating (AB)n Multiblock Copolymers with High Molecular Weight in n/2 Steps.

Based on the highly disparate reactivities of isoprene (I, rI = 25.4) and 4-methylstyrene (4MS, r4MS = 0.007) in the anionic copolymerization in nonpolar media, a general strategy for the rapid and scalable synthesis of tapered multiblock copolymers with an extremely steep gradient has been developed. A repetitive addition strategy of a mixture of isoprene and 4MS leads to a tapered diblock in each case, giving access to linear alternating multiblock copolymers of the (AB)n type with up to 10 blocks. All multiblock copolymers showed narrow molecular weight distributions (dispersity D = 1.04-1.12). High molecular weights in the range of 80 to 400 kg mol-1 were achieved. Due to the incompatibility of PI and P4MS segments, the multiblock copolymers exhibit nanophase separation, manifested by separate glass transitions for both constituents. Stress-strain measurements revealed extraordinary toughness and elongations up to 1150% strain at break, even at a 50/50 molar ratio I/4MS (i.e., 37 wt% isoprene). Our synthesis permits access to a wide range of tapered multiblock copolymer architectures with rigid (P4MS, high glass transition, Tg) and flexible (low Tg) chains, in n/2 steps, while keeping overall dispersity low.