RESUMEN
In order to improve predictive capabilities of numerical simulations, Yld2000-2D yield criterion is used to model the plastic anisotropic behaviors of AA5086 sheets. The parameters of Yld2000-2D yield criterion are identified based on the traditional testing strategy and the inverse identification strategy, respectively. The traditional testing strategy considers uniaxial and equi-biaxial tensile tests. The inverse identification strategy relies on the finite element model update (FEMU) method that couples with a biaxial tensile test using a dedicated cruciform specimen or the Pottier bulging test. The identified parameters are preliminarily evaluated by comparing predicted and experimental yield stresses, r-values, and yield loci. Then, the deep drawing test and simulations are performed. The identified parameter sets of Yld2000-2D yield criterion are further evaluated in terms of practical forming by comparing the predicted earing profile height with the experimental results. The results show that the inverse identification strategy can be an effective alternative to identify the parameters of Yld2000-2D yield criterion, and a well-designed heterogeneous test could lead to a better identification result.
RESUMEN
Al-Zn composite coating can provide effective cathodic protection for E235 steel. This study aims to obtain the Al-Zn composite coating with the best anti-corrosion performance by optimizing the spraying temperature, spraying distance and powder-feeding motor speed. The Al and Zn powders were analyzed by scanning electron microscope (SEM), and the microstructure of the coatings prepared by different process parameters was observed by optical microscope. The mechanical and anticorrosive properties of the coating were evaluated using hardness, porosity, thickness and electrochemical tests. According to the experimental results, when the spraying temperature, spraying distance and powder-feeding motor speed were 500 °C, 27 mm and 1.5 r/min, respectively, the hardness of the coating was 67 HV, the porosity was 0.57% and the thickness was 0.588 mm. The EIS test results show that the coating has the maximum polarization resistance, and therefore the coating has good corrosion resistance at this parameter.
RESUMEN
The construction of a forming limit diagram (FLD) is a conventional approach to obtain limit strains and to evaluate the formability of sheet metal. Appropriate necking criteria should be applied to determine the forming limit curve (FLC) accurately. In recent years, deep research on the determination of the FLC has been carried out; meanwhile, several necking criteria have been proposed. However, the application of inappropriate necking criteria would cause deviations when determining FLCs. In this study, both Marciniak and Nakajima tests were carried out on the AA5086 aluminum sheet to make a comparative investigation of different necking criteria in the determination of FLCs. In the Marciniak test, four existing necking criteria were chosen to construct FLCs, and analyzed in detail. The well-performed time dependent and position dependent methods were selected for the Nakajima test. Meanwhile, the modified Wang method based on the height change of the adjacent points was proposed. The comparative results showed that the time and position dependent methods were relatively conservative in both experiments, while the modified Wang method could identify the onset of localized necking more accurately.
RESUMEN
The straight groove test of AZ31B magnesium alloy sheet by electric hot temperature-controlled incremental sheet forming (ISF) was conducted at different temperatures. The temperature influence on fracture depth, deformation force and strain distribution was investigated. It was found that the limit depth and major strain increased as the temperature rose and that the forming force decreased correspondingly. Furthermore, the fracture behavior changed from brittle fracture to ductile fracture. Considering the formability and surface wear comprehensively, the optimized forming temperature was determined to be 300 °C. The microstructure of the groove specimen was analyzed and the dynamic recrystallization (DRX) was considered to be the reason for the improved formability. The degree of DRX depended on the temperature and degree of deformation, which resulted in non-uniform distribution of hardness within the cross section of the groove specimen.