Achieving an equilibrium between exceptional oil absorption and remarkable elasticity has emerged as a formidable challenge for magnetic porous materials designed for oil absorption. Here, we propose an original, magnetic and superhydrophobic cellulose nanofibril (CNF) based aerogel system with a rope-ladder like skeleton by to greatly improve the issue. Within this system, CNF as the skeleton was combined with multiwalled carbon nanotubes (MWCNT)@Fe3O4 as the magnetic and enhanced component, both methyltrimethoxysilane (MTMS) and acetonitrile-extracted lignin (AEL) as the soft-hard associating constituents. The resultant CNF based aerogel shows a rope-ladder like pore structure to contribute to high elasticity and excellent oil absorption (28.34-61.09 g/g for various oils and organic solvents) under the synergistic effect of Fe3O4@MWCNT, AEL and MTMS, as well as good specific surface area (27.97 m2/g), low density (26.4 mg/cm3). Notably, despite the introduced considerable proportion (0.5 times of mass-CNF) of Fe3O4@MWCNT, the aerogel retained an impressive compression-decompression rate (88%) and the oil absorption efficiency of above 87% for various oils due to the soft-hard associating structure supported by both MTMS and AEL. This study provides a prospective strategy to balance between high elasticity and excellent oil absorption of CNF based aerogel doping inorganic particles.
Cellulose , Hydrophobic and Hydrophilic Interactions , Nanofibers , Cellulose/chemistry , Nanofibers/chemistry , Oils/chemistry , Gels/chemistry , Nanotubes, Carbon/chemistry , Elasticity , Porosity
Controlling the variability in mat structure and properties in bamboo scrimber (BS) is key to producing the product for structural applications, and wide strip scrimber (WBS) is an effective approach. In this study, the effects of scrimmed bamboo bundle morphology and product density on the properties of WBS were investigated. WBS panels were manufactured and tested using wide (200 to 250 mm) bamboo strips with different fiberization intensity. Maximum strength properties (flexural, compressive, and shear strength), and lowest thickness swelling and water absorption were achieved with three or four passes due to the higher resin absorption by strips. For balanced product cost and performance, we recommend 1-2 fiberization passes and a panel density of 0.9-1.0 g/cm3. Panel mechanical properties were compared with other common bamboo composites. Bamboo scrimber products were highly variable in properties due to differing manufacturing processes, element treatments, and suboptimal mat structure. Products including laminated bamboo lumber and flattened bamboo made from nonfiberized elements show markedly different relationships between strength and elastic properties mostly due to inadequate bonding between the laminae, which causes premature bond-line failure. This study helped improve the understanding of the structure-property relationship of engineered bamboo products while providing insights into process optimization.
Bamboo is considered a promising solution to mitigate climate change because of its carbon sequestration capability and versatile applications. Life cycle assessment (LCA) has been used to evaluate the environmental performance of various bamboo products. This study compared the Global Warming Potential (GWP) values of bamboo products with those of the corresponding benchmark materials (e.g., steel, concrete, plastics) through a comprehensive literature review of relevant LCA studies. The results showed that bamboo products often lead to lower GWP values. In several other cases, we also observed significant variability in the comparison results due to a wide range of assumptions regarding bamboo cultivation, processing, product manufacturing, energy supply, and choices of the LCA database adopted by the reviewed studies. We analyzed the key modeling assumptions for each life cycle stage of bamboo products and established a harmonized inventory dataset to reduce the uncertainty in modeling the processed bamboo (as a raw material for subsequently manufacturing various products). Based on the harmonized dataset, we conducted a cradle-to-gate LCA and concluded that the major contributor to the overall GWP result was electricity consumption (and associated carbon intensity of energy generation) during bamboo processing. We also concluded that future research was needed to improve the transparency, consistency, and comprehensiveness of LCA studies on bamboo products.
Environment , Global Warming , Animals , Carbon , Life Cycle Stages , Plastics , Steel
It is still a challenge to prepare air filtration materials with high filtration efficiency and good thermal stability from renewable materials. In this study, cellulose nanofibril (CNF), poly (vinyl alcohol) (PVA), and bamboo activated charcoal (BAC) were used to build an air filtration system with double filtration by mixing and freeze-drying. The resulting CNF/PVA/BAC aerogel sheet reached a filtration efficiency of 99.69% for PM2.5 due to its double filtration from the network structure of CNF and electrostatic adsorption of BAC. The composite material also showed high thermal stability with its filtration efficiency over 95% even after exposure to 200 °C. After modification, the hydrophobic CNF/PVA/BAC filtration sheet could be reused for over 5 times by water washing whereby the filtration efficiency remained above 95%. The environmentally friendliness excellent filtration efficiency and simplistic fabrication make the aerogel sheet a potential material choice to cope with the severe air pollution today.
Cellulose , Charcoal , Cellulose/chemistry , Hydrophobic and Hydrophilic Interactions , Particulate Matter , Polyvinyl Alcohol/chemistry
In this work, an alternative flame-retardant filler based on phosphate- and urea-grafted bamboo charcoal (BC-m) at 10-30 wt % addition was aimed at improving the flame retardancy of polylactic acid (PLA) composites. The filler caused only a small reduction in strength properties but a slight increase in the modulus of elasticity of PLA composites. BC-m significantly improved the flame-retardant performance compared with pure BC. The limiting oxygen index (LOI) was 28.0 vol % when 10 wt % of BC-m was added, and 32.1 vol % for 30 wt % addition, which was much greater than the value of 22.5 vol % for 30 wt % pure BC. Unlike pure BC, adding BC-m at 20 wt % or more gave a UL-94 vertical flame test rating of V-0 with significantly reduced melt dripping. The peak heat release rate (pHRR) and total heat release (THR) of BC-m/PLA composites decreased by more than 50% compared with pure PLA, and the values for 20% BC-m were significantly less than that for 25% BC addition. The grafted biochar-based system provides an effective flame retardancy effect by a condensed-phase protective barrier through the rapid formation of a dense, honeycomb-like cross-linked carbonized char layer. The results suggest a promising route to enhancing the flame-retardant properties of biodegradable polymer composites using nontoxic, more environmentally friendly grafted biochar.
A cooperative flame-retardant system based on natural intumescent-grafted bamboo charcoal (BC) and chitosan (CS) was developed for polylactic acid (PLA) with improved flame retardancy and minimal decline in strength properties. Chitosan (CS) as an adhesion promoter improved the interfacial compatibility between graft-modified bamboo charcoal (BC-m) and PLA leading to enhanced tensile properties by 11.11% and 8.42%, respectively for tensile strength and modulus. At 3 wt.% CS and 30 wt.% BC-m, the crystallinity of the composite increased to 38.92%, or 43 times that of pure PLA (0.9%). CS promotes the reorganization of the internal crystal structure. Thermogravimetric analysis showed significantly improved material retention of PLA composites in nitrogen and air atmosphere. Residue rate for 5 wt.% CS and 30 wt.% BC-m was 29.42% which is 55.1% higher than the theoretical value of 18.97%. Flammability tests (limiting oxygen index-LOI and UL-94) indicated significantly improved flame retardancy and evidence of cooperation between CS and BC-m, with calculated cooperative effectiveness index(Ce) >1. From CONE tests, the peak heat release rate (pHRR) and total heat release (THR) were reduced by 26.9% and 30.5%, respectively, for 3% CS + 20% BC-m in PLA compared with adding 20% BC-m alone. Analysis of carbon residue morphology, chemical elements and structure suggest CS and BC-m form a more stable char containing pyrophosphate. This char provides heat insulation to inhibit complete polymer pyrolysis, resulting in improved flame retardancy of PLA composites. Optimal mix may be recommended at 20% BC-m + 3% CS to balance compatibility, composite strength properties and flame retardance.
Bamboo is an anisotropic, hierarchical, and hygroscopic material. Moisture transport in bamboo is one of the most fundamental properties affecting almost all other physical and mechanical properties of the material. This study investigated the water vapor sorption behaviors of bamboo at various structural levels: cell walls, cells (with pits) and bamboo blocks. The specimens with two sorption directions, longitudinal (L) and transverse (T), were measured by saturated salt solution method and dynamic vapor sorption. The parallel exponential kinetics model was used to analyze the sorption kinetics. The results showed that at the cell wall level, the sorption rate and equilibrium moisture content (EMC) of cell wall in the L specimens were larger than those in the T specimens. The differences were probably caused by the looser cell wall layers in the L specimens. At the cellular scale, pits in the cell wall resulted in an enhanced sorption rate and EMC of the T specimens compared with the L specimens where the pits in the parenchyma cells were only distributed in the lateral walls but not in end walls. At the macro scale, the sorption rate and moisture content of bamboo blocks were largely controlled by the vessel cells. As a hierarchically-structured plant, bamboo performs the biological function of moisture transport at all these scales. This work helps improve the understanding of water transport behavior in bamboo, which may lead to better bamboo drying and impregnation processes.
Poaceae/cytology , Poaceae/metabolism , Steam , Adsorption , Cell Wall/metabolism , Diffusion , Kinetics , Water/metabolism
Bamboo fiber composite (BFC) is a unidirectional and continuous bamboo fiber composite manufactured by consolidation and gluing of flattened, partially separated bamboo culm strips into thick and dense panels. The composite mechanical properties are primarily influenced by panel density, its variation and uniformity. This paper characterized the horizontal density distribution (HDD) within BFC panels and its controlling factors. It revealed that HDD follows a normal distribution, with its standard deviation (SD) strongly affected by sampling specimen size, panel thickness and panel locations. SD was lowest in the thickest (40 mm) panel and largest-size (150 × 150-mm2) specimens. There was also a systematic variation along the length of the BFC due to the tapering effect of bamboo culm thickness. Density was higher along panel edges due to restraint from the mold edges during hot pressing. The manual BFC mat forming process is presented and found to effectively minimize the density variation compared to machine-formed wood composites. This study provides a basic understanding of and a quality control guide to the formation uniformity of BFC products.
Due to its excellent adsorption and humidity control function, bamboo charcoal (BC) has often been mixed with polypropylene (PP) to produce PP/BC composites for interior paneling applications. However, due to the poor foaming quality of PP, PP/BC composites suffer as a result of their high density, which limits their scope of use. Here, to improve its foaming quality, PP was modified with ethylene vinyl acetate (EVA), and then the EVA-modified PP (E-PP) was mixed with different contents of BC (0 wt.%-50 wt.%), as well as foaming agent (Azodicarbonamide, AC) and its auxiliaries (ZnO, Znst), in a twin-screw extruder, followed by hot-pressing at high temperature to obtain foamed E-PP/BC composites. The resulting composites showed good porosity and pore distribution with an increase of BC content by up to 20%. Further increase in the BC content seemed to cause the foaming performance to decrease significantly. The product density and adsorption rate increased, while the mechanical strength decreased with increasing BC content. At a BC content of 40 wt.%, the foamed E-PP/BC composite showed the best combined performance, with a density of 0.90 g/cm3, 24-h formaldehyde adsorption rate of 0.48, and bending strength of 11.59 MPa.
Bamboo charcoal (BC) and aluminum hypophosphite (AHP) singly and in combination were investigated as flame-retardant fillers for polylactic acid (PLA). A set of BC/PLA/AHP composites were prepared by melt-blending and tested for thermal and flame-retardancy properties in Part I. Here, in Part II, the results for differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared (FTIR), thermogravimetry-Fourier transform infrared spectrometry (TG-FTIR), X-ray diffraction (XRD), and X-ray photoelectron analysis (XPS) are presented. The fillers either singly or together promoted earlier initial thermal degradation of the surface of BC/PLA/AHP composites, with a carbon residue rate up to 40.3%, providing a protective layer of char. Additionally, BC promotes heterogeneous nucleation of PLA, while AHP improves the mechanical properties and machinability. Gaseous combustion products CO, aromatic compounds, and carbonyl groups were significantly suppressed in only the BC-PLA composite, but not pure PLA or the BC/PLA/AHP system. The flame-retardant effects of AHP and BC-AHP co-addition combine effective gas-phase and condensed-phase surface phenomena that provide a heat and oxygen barrier, protecting the inner matrix. While it generated much CO2 and smoke during combustion, it is not yet clear whether BC addition on its own contributes any significant gas phase protection for PLA.
In this study, bamboo charcoal (BC) was used as a substitute filler for bamboo powder (BP) in a lignocellulose-plastic composite made from polylactic acid (PLA), with aluminum hypophosphite (AHP) added as a fire retardant. A set of BC/PLA/AHP composites were successfully prepared and tested for flame-retardancy properties. Objectives were to (a) assess compatibility and dispersibility of BC and AHP fillers in PLA matrix, and (b) improve flame-retardant properties of PLA composite. BC reduced flexural properties while co-addition of AHP enhanced bonding between PLA and BC, improving strength and ductility properties. Adding AHP drastically reduced the heat release rate and total heat release of the composites by 72.2% compared with pure PLA. The formation of carbonized surface layers in the BC/PLA/AHP composites effectively improved the fire performance index (FPI) and reduced the fire growth index (FGI). Flame-retardant performance was significantly improved with limiting oxygen index (LOI) of BC/PLA/AHP composite increased to 31 vol%, providing a V-0 rating in UL-94 vertical flame test. Adding AHP promoted earlier initial thermal degradation of the surface of BC/PLA/AHP composites with a carbon residue rate up to 40.3%, providing a protective layer of char. Further raw material and char residue analysis are presented in Part II of this series.
