RESUMEN
Polypropylene (PP) has gained attention in the industry as an environmentally friendly material. However, its electrical properties are compromised due to space charge accumulation during operation, limiting its application in high-voltage DC cable insulation. This study investigates the effect and mechanism of SiO2 with a DDS surface hydrophobic treatment on space charge suppression and the electrical properties of PP composites. The PP matrix was doped with SiO2 nanostructures, both with a DDS surface hydrophobic treatment and untreated as a control group. The functional group structure and dispersion of nanostructured SiO2 in the matrix were characterized. The findings reveal that the incorporation of SiO2 nanostructures effectively mitigates charge accumulation in PP composites. However, a high concentration of unsurfaced nanostructures tends to agglomerate, resulting in inadequate space charge suppression and a diminished DC breakdown field strength. Nonetheless, surface treatment improves the dispersion of SiO2 within the matrix. Notably, the composite containing 1.0 wt% of surface hydrophobic SiO2 exhibits the least space charge accumulation. Compared to the base material PP, the average charge density is reduced by 83.9% after the 1800 s short-circuit discharges. Moreover, its DC breakdown field strength reaches 3.45 × 108 V/m, surpassing pure PP by 19.4% and untreated SiO2/PP composites of the same proportion by 24.0%.
RESUMEN
Polar group-modified crosslinked polyethylene (XLPE) materials are developed with a peroxide thermochemical method of individually grafting chloroacetic acid allyl ester (CAAE) and maleic anhydride (MAH) to polyethylene molecular-chains, which are dedicated to ameliorating dielectric characteristics through charge-trapping mechanism. By free radical addition reactions, the CAAE and MAH molecules are successfully grafted to polyethylene molecular chains of XLPE in crosslinking process, as verified by infrared spectroscopy molecular characterizations. Dielectric spectra, electric conductance, and dielectric breakdown strength are tested to evaluate the improved dielectric performances. Charge trap characteristics are investigated by analyzing thermal stimulation depolarization currents in combination with first-principles electronic-structure calculations to reveal the polar-group introduced mechanisms of contributing dipole dielectric polarization, impeding electric conduction, and promoting electrical breakdown field. The grafted polar-group molecules, especially for MAH, can introduce deep-level charge traps in XLPE materials to effectively restrict charge injections and hinder charge carrier transports, which accounts for the significant improvements in electric resistance and dielectric breakdown strength.
RESUMEN
Polypropylene (PP) has received more and more attention in the field of insulating materials as a recyclable thermoplastic. To further enhance the applicability of polypropylene in the field of insulation, it needs to be modified to improve its electrical properties. In this paper, the impact mechanism of AEROXIDE® TiO2 P 90 (P90) and AEROXIDE® TiO2 NKT 90 (NKT90) as nanosized hydrophilic and hydrophobic fumed titania from Evonik on the electrical properties of PP was studied mainly through the crystallization behavior and space charge distribution of PP nanocomposites. Two kinds of nanostructured TiO2 were melt-blended with PP according to four types of contents. The results of alternating current (AC)/direct current (DC) breakdown field strength of the two materials were explained by studying the microstructure and space charge characteristics of the nanocomposites. Among them, hydrophilic nanostructured TiO2 are agglomerated when the content is low. The spherulite size of the nanocomposite is large, the space charge suppression ability is poor, the charge is easy to penetrate into the pattern, and the AC/DC breakdown field strength is significantly reduced. However, hydrophobic nanostructured TiO2 has better dispersion in PP, smaller spherulites, more regular arrangement, and less space charge accumulation. The charge penetration occurs only when the nanostructured material content is 2 wt%, and the AC/DC breakdown strength increases by 20.8% at the highest when the nanostructured material content is 1 wt%. It provides the possibility to prepare recyclable high-performance DC PP composite insulating materials.
RESUMEN
In order to improve the mechanical and dielectric properties of radome cyanate, a synergistic reinforcement method is employed to develop a resin-based ternary-composite with high heat-resistance and preferable radar-band transmission, which is expected to be applied to fabricate radomes capable of resisting high temperature and strong electric field. According to copolymerization characteristics and self-curing mechanism, epoxy resin (EP) and bismaleimide (BMI) are employed as reinforcements mixed into a cyanate ester (CE) matrix to prepare CE/BMI/EP composites of a heat-resistant radome material by high-temperature viscous-flow blending methods under the catalysis of aluminum acetylpyruvate. The crystallization temperature, transition heat, and reaction rate of cured polymers were tested to analyze heat-resistance characteristics and evaluate material synthesis processes. Scanning electron microscopy was used to characterize the micro-morphology of tensile fracture, which was combined with the tensile strength test and dynamic thermomechanical analysis to investigate the composite modifications on tenacity and rigidity. Weibull statistics were performed to analyze the experimental results of the dielectric breakdown field, and the dielectric-polarization and wave-transmission performances were investigated according to alternative current dielectric spectra. Compared with the pure CE and the CE composites individually reinforced by EP or BMI, the CE/BMI/EP composite acquires the most significant amelioration in both the mechanical and electrical insulation performances as indicated by the breaking elongation and dielectric breakdown strength being simultaneously improved by 40%, which are consistently manifested by the obviously increased transverse lines uniformly distributed on the fracture cross-section. Furthermore, the glass-transition temperature of CE/BMI/EP composite reaches the highest values of nearly 300 °C, with the relative dielectric constant and dielectric loss being mostly reduced to less than 3.2 and 0.01, respectively. The experimental results demonstrate that the CE/BMI/EP composite is a highly-qualified wave-transmission material with preferences in mechanical, thermostability, and electrical insulation performances, suggesting its prospective applications in low-frequency transmittance radomes.