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Here we report a novel chemical recycling of carbon fiber-reinforced plastic (CFRP) using meta-chloroperoxybenzoic acid (mCPBA) as the representative oxidizing agent. The optimal decomposition conditions for the epoxy (EP) resin in CFRP were investigated by varying mCPBA concentration and reaction time. The CFRP decomposed completely within 6 h using a 1.5 M mCPBA solution at 40 °C. Tensile strength of recovered CF (r-CF) measured 4.4 GPa, 93.6% of virgin CF (v-CF), and electrical conductivity reached 590 S/cm, 95% of v-CF. Furthermore, the interfacial shear strength (IFSS) of the recovered carbon fibers (r-CF) using EP resin and polyamide 6 (PA6) was analyzed. For EP resin, the IFSS of r-CF was 88 MPa, a 26 % increase compared to v-CF. In the case of PA6 resin, IFSS values were 80 MPa for r-CF, a 17% improvement over v-CF. The study highlights superior mechanical properties and favorable IFSS of r-CF, positioning them as promising for composite regeneration. Remarkably, this method operated at relatively low temperatures compared to existing technologies, with energy consumption recorded at 35 MJ/kg, establishing it as the most energy-efficient recycling method available.
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Fibra de Carbono , Reciclaje , Resistencia al Corte , Fibra de Carbono/química , Reciclaje/métodos , Plásticos/química , Resinas Epoxi/química , Resistencia a la Tracción , Carbono/química , Caprolactama/análogos & derivados , PolímerosRESUMEN
We synthesized a novel curcumin-based bioepoxy resin by introducing epichlorohydrin (ECH) into the hydroxyl groups of curcumin and analyzed it using Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (NMR). The epoxy equivalent weight (EEW) was determined based on a reaction with sodium hydroxide (NaOH) through titration, and the actual curing process was conducted after exploring the optimal conditions using an amine-based curing agent through dynamic scanning in differential scanning calorimetry (DSC) and isotherm analysis. The cured epoxy resin had a tensile strength, Young's modulus, and glass transition temperature (Tg) of 33 MPa, 1.4 GPa, and 86 °C, respectively. Interestingly, the diunsaturated ketone contained in the epoxy resin showed on-demand chemical cleavability, in that it had been decomposed into an aldehyde and ketone only after having been converted to a hydroxyl ketone through an oxidation reaction. The results of this study can significantly contribute to improving the eco-friendliness and recyclability of epoxy resins used in fields requiring long-term stability and chemical resistance.
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Vitrimers, as dynamic covalent network polymers, represent a groundbreaking advancement in materials science. They excel in their applications, such as advanced thermal-conductivity composite materials, providing a sustainable alternative to traditional polymers. The incorporation of vitrimers into composite fillers enhances alignment and heat passway broadly, resulting in superior thermal conductivity compared to conventional thermosetting polymers. Their dynamic exchange reactions enable straightforward reprocessing, fostering the easy reuse of damaged composite materials and opening possibilities for recycling both matrix and filler components. We review an overview of the present advancements in utilizing vitrimers for highly thermally conductive composite materials.
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Phase change materials (PCMs) are considered useful tools for efficient thermal management and thermal energy utilization in various application fields. In this study, a colloidal PCM-in-liquid metal (LM) system is demonstrated as a novel platform composite with excellent latent heat storage capability, high thermal and electrical conductivities, and unique viscoelastic properties. In the proposed formulation, eutectic Ga-In is utilized as a high-thermal-conductivity and high-fluidity liquid matrix in which paraffinic PCM microparticles with various solid-liquid phase transition temperatures are suspended as fillers. Good compatibility between the fillers and matrix is achieved by the nanosized inorganic oxides (titania) adsorbed at the filler-matrix interface; thus, the composite is produced via simple vortex mixing without tedious pre- or post-processing. The composite shows unique trade-off effects among various properties, i.e., elastic modulus, yield stress, density, thermal conductivity, and melting or crystallization enthalpy, which can be easily controlled by varying the contents of the suspended fillers. A Joule heating device incorporating the composite exhibits improved electrothermal performance owing to the synergy between the high electrical conductivity and latent heat storage capability of the composite. The proposed platform may be exploited for the rational design and facile manufacture of high-performance form-factor-free latent heat storage systems for various potential applications such as battery thermal management and flexible heaters.
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For utilizing organic solar cells (OSCs) for commercial applications, reducing the overall cost of the photo absorbent materials is also very crucial. Herein, such a challenge is addressed by synergistically controlling the amount of fluorine (F)-substituents (n = 2, 4) on a low-cost wide-bandgap molecular design involving alternate fluorinated-thienyl benzodithiophene donor and 2,5-difluoro benzene (2FBn) or 2,3,5,6 tetrafluorobenzene (4FBn) to form two new polymer donors PBDT-2FBn and PBDT-4FBn, respectively. As expected, sequential fluorination causes a lowering of the frontier energy levels and planarization of polymer backbone via F···S and C-H···F noncovalent molecular locks, which results in more pronounced molecular packing and enhanced crystallinity from PBDT-2FBn to PBDT-4FBn. By mixing with IT-4F acceptor, PBDT-2FBn:IT-4F-based blend demonstrates favorable molecular orientation with shorter π-π stacking distance, higher carrier mobilities and desirable nanoscale morphology, hence delivering a higher power conversion efficiency (PCE) of 9.3% than PBDT-2FBn:IT-4F counterpart (8.6%). Furthermore, pairing PBDT-2FBn with BTP-BO-4Cl acceptor further improved absorption range and promoted privileged morphology for efficient exciton dissociation and charge transport, resulting in further improvement of PCE to 10.2% with remarkably low energy loss of 0.46 eV. Consequently, this study provides valuable guidelines for designing efficient and low-cost polymer donors for OSC applications.
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To utilize the chemical application of lignin (LN), a decomposition reaction was carried out to cleave chemical bonds. Indeed, a liquefaction process is essential for the chemical use of lignin to achieve a uniform reaction and maximize the chemical utility of lignin. To this end, hydroxyl radicals were adopted as a powerful oxidation agent, and FT-IR results confirmed the cleavage of the ether linkages. Additionally, the water solubility of LN significantly increased after decomposition, and dissolution levels up to 0.5 g·mL-1 were obtained. Using these high solubility properties in water, NMR and DLS analyses were performed. In particular, an average particle diameter of 300 ± 240 nm was found, corresponding to the size of polydisperse l-LN. By controlling size uniformity and using high water-solubility levels, polyurethane foams were manufactured using l-LN.
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Epoxy resin (EP) is one of the most famous thermoset materials. In general, because EP has a three-dimensional random network, it possesses thermal properties similar to those of a typical heat insulator. Recently, there has been substantial interest in controlling the network structure of EP to create new functionalities. Indeed, the modified EP, represented as liquid crystalline epoxy (LCE), is considered promising for producing novel functionalities, which cannot be obtained from conventional EPs, by replacing the random network structure with an oriented one. In this paper, we review the current progress in the field of LCEs and their application to highly thermally conductive composite materials.
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The properties of infusibility and insolubility in organic solvent of cured epoxy resin makes it difficult to recycle carbon fiber reinforced plastics (CFRP). We have reported the recycling of CFRPs using the oxidizing power of hydroxyl radicals generated from NaOCl solution. In our study, we used benzyltrimethylammonium bromide (BTAB) and sodium dodecyl sulfate (SDS) for the interfacial separation between the epoxy resin and carbon fibers (CF). The surfactant system maximized recycling efficiency in both pretreatment and the main reaction of the CFRP recycling process. In the second step, the reaction time to successfully reclaim the CFs was much shorter, only one hour, compared with the two-hour reaction time for the non-SDS process previously reported by us. Scanning electron microscope images and Raman analyses showed that the surface of the reclaimed CF (r-CFs) was clean and smooth without any defects, and there was no significant structural change compared to virgin CF (v-CFs). The tensile strength of r-CF was 3.42 GPa which is 96.9% of the v-CF. Thus, the CFRP recycling process using SDS not only results in r-CF with good mechanical and physical properties, but also increases recycling efficiency by reducing the time.
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Fibra de Carbono , Carbono , Reciclaje , Solventes , TensoactivosRESUMEN
A chiral reaction field with thermally invertible helical sense enables control of the helicity of the reaction product, which is a central challenge in asymmetric synthesis that has yet to be overcome. A novel chiral compound comprising two types of chiral moieties with opposite helicities and temperature dependences is synthesized; this compound is added as a chiral dopant to a mixture of nematic liquid crystals to prepare a chiral nematic liquid crystal (N*-LC). The N*-LC containing the chiral dopant exhibits thermally invertible helicity to yield left- and right-handed helical senses at low and high temperatures, respectively. Interfacial polymerization of acetylene is achieved in the N*-LC by modulating the temperature. Helical polyacetylenes (H-PAs) that are synthesized at low (-12 °C) and high (28 °C) temperature show right- and left-handedness, respectively, in terms of the fibrils, fibril bundles, and spiral morphology. In addition, the helical sense of H-PA is opposite that of the N*-LC because of the peculiar polymerization mechanism for acetylene in the N*-LC. The current N*-LC is the first chiral reaction field that has not only the thermally invertible helical sense but also the chemical functions and stability needed to serve as the medium for polymer reactions.
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To develop an advanced heat transfer composite, a deeper understanding of the interfacial correlation between matrix and filler is of paramount importance. To verify the effect of interfacial correlations on the thermal conductivity, the conductive fillers such as expanded graphite (EG) and boron nitride (BN) are introduced in the discotic liquid crystal (DLC)-based polymeric matrix. The DLC matrix exhibits better interfacial affinity with EG compared to BN because of the strong π-π interactions between EG and DLC. Thanks to its excellent interfacial affinity, the EG-DLC composites show a synergistic increment in thermal conducting performance.
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We herein report a facile and scalable approach to manufacturing optically transparent and heat-insulating films by incorporating hollow poly(methyl methacrylate) microcapsules into a transparent polymeric matrix. The microcapsule was prepared via emulsion polymerization. The size of the microcapsules could be easily controlled from â¼1 to 3 µm by varying the polymerization time in a narrow size distribution. The microcapsules were then mixed with a UV-curable transparent liquid resin and cured by a subsequent light irradiation. The current approach could enhance the thermal barrier property of the films without a significant reduction in the optical transparency. The solid film possessing 30 wt% microcapsules, for example, exhibited a high visible light transmittance (â¼80% as measured by UV-vis spectroscopy) and the thermal conductivity was reduced to 0.06 W mK-1, corresponding to 46% of the capsule free film. To quantify and verify this result, theoretical models describing a heat transfer in a hollow microsphere composite were used, and the model showed a good agreement with our experimental observations.
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A powerful strategy to enhance the thermal conductivity of liquid crystalline epoxy resin (LCER) by simply replacing the conventional amine cross-linker with a cationic initiator was developed. The cationic initiator linearly wove the epoxy groups tethered on the microscopically aligned liquid crystal mesogens, resulting in freezing of the ordered LC microstructures even after curing. Owing to the reduced phonon scattering during heat transport through the ordered LC structure, a dramatic improvement in the thermal conductivity of neat cation-cured LCER was achieved to give a value â¼141% (i.e., 0.48 W/mK) higher than that of the amorphous amine-cured LCER. In addition, at the same composite volume fraction in the presence of a 2-D boron nitride filler, an approximately 130% higher thermal conductivity (maximum â¼23 W/mK at 60 vol %) was observed. The nanoarchitecture effect of the ordered LCER on the thermal conductivity was then examined by a systematic investigation using differential scanning calorimetry, polarized optical microscopy, X-ray diffraction, and thermal conductivity measurements. The linear polymerization of LCER can therefore be considered a practical strategy to enable the cost-efficient mass production of heat-dissipating materials, due to its high efficiency and simple process without the requirement for complex equipment.
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For the development of advanced heat transfer organic materials (HTOMs) with excellent thermal conductivities, triphenylene-based reactive discogens, 2,3,6,7,10,11-hexakis(but-3-enyloxy)triphenylene (HABET) and 4,4',4â³,4â´,4'''',4'''''-(triphenylene-2,3,6,7,10,11-hexaylhexakis(oxy))hexakis(butane-1-thiol) (THBT), were synthesized as discotic liquid crystal (DLC) monomers and cross-linkers, respectively. A temperature-composition phase diagram of HABET-THBT mixtures was first established based on their thermal and microscopic analyses. From the experimental results, it was realized that the thermal conductivity of DLC HTOM was strongly affected by the molecular organizations on a macroscopic length scale. Macroscopic orientation of self-assembled columns in DLC HTOMs was effectively achieved under the rotating magnetic fields and successfully stabilized by the photopolymerization. The DLC HTOM polymer-stabilized at the LC phase exhibited the remarkable thermal conductivity above 1 W/mK. When the DLC HTOM was macroscopically oriented, the thermal conductivity was estimated to be 3 W/mK along the in-plane direction of DLC molecule. The outstanding thermal conductivity of DLC HTOM should be originated not only from the high content of two-dimensional aromatic discogens but also from the macroscopically oriented and self-assembled DLC. The newly developed DLC HTOM with an outstanding thermal conductivity as well as with an excellent mechanical sustainability can be applied as directional heat dissipating materials in electronic and display devices.
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Chemical post-treatment of the carbon nanotube fiber (CNTF) was carried out via intramolecular cross-dehydrogenative coupling (ICDC) with FeCl3 at room temperature. The Raman intensity ratio of the G band to the D band (IG/ID ratio) of CNT fiber increased from 2.3 to 4.6 after ICDC reaction. From the XPS measurements, the ACâC/AC-C ratio of the CNT fiber increased from 3.6 to 4.8. It is of keen interest that both the electrical conductivity and tensile strength of CNT yarn improved to 3.5 × 10(3) S/cm and 420 MPa, which is 180 and 200% higher than that of neat CNT yarn.
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Carbono/química , Conductividad Eléctrica , Nanotubos de Carbono/química , Fibra de Carbono , Espectrometría RamanRESUMEN
A chemical defect healing of reduced graphene oxide (RGO) was carried out via intramolecular cross-dehydrogenative coupling (ICDC) with FeCl3 at room temperature. The Raman intensity ratio of the G-band to the D-band, the IG/ID ratio, of the RGO was increased from 0.77 to 1.64 after the ICDC reaction. From XPS measurements, the AC=C/AC-C ratio, where the peak intensities from the C=C and C-C bonds are abbreviated as AC=C and AC-C, of the RGO was increased from 2.88 to 3.79. These results demonstrate that the relative amount of sp(2)-hybridized carbon atoms is increased by the ICDC reaction. It is of great interest that after the ICDC reaction the electrical conductivity of the RGO was improved to 71 S cm(-1), which is 14 times higher than that of as-prepared RGO (5 S cm(-1)).
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An aligned polyacetylene (PA) film was synthesized in a macroscopically-aligned nematic liquid crystal (N-LC) solvent using a gravity-flow method. Long and single nanofibers of less than 100 nm in radius were successfully prepared by ultrasonication of the aligned PA film immersed in ethanol. The usual PA film was synthesized in an isotropic solvent, such as toluene, only yielding short and non-dispersed fibers after the ultrasonication due to the entangled fibril morphology. Entanglement-free fibrils of the aligned PA were well-separated into single fibrils through ultrasonication, even without a surfactant.
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Nanofibras/química , Poliinos/química , Nanofibras/ultraestructura , Poliinos/síntesis química , Solventes/química , Tolueno/químicaRESUMEN
This tutorial review presents current progress in the synthesis of helical polyacetylene (H-PA) using a chiral nematic liquid crystal reaction field as an asymmetric polymerisation solvent. In addition, we review the morphology-retaining carbonisation for helical graphite using H-PA as a carbonisation precursor. Carbonisation of H-PA films, via iodine doping, is demonstrated to produce carbon and graphitic films bearing completely preserved morphologies and even helical nanofibril structures.
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We synthesized novel axially chiral binaphthyl derivatives with highly twisting powers by substituting phenylcyclohexyl (PCH) mesogenic moieties into 2,2' positions or 2,2',6,6' positions of binaphthyl rings. The di- and tetrasubstituted binaphthyl derivatives, abbreviated as D-1 and D-2, respectively, were adopted as chiral dopants to induce chiral nematic liquid crystals (N*-LCs) available for synthesis of helical polyacetylene. The helical twisting power (betaM) of D-2 was 449 microm(-1), which was ca. 2.6 times larger than that of D-1 (171 microm(-1)). We prepared two kinds of induced N*-LCs with 5 microm and 270 nm in helical pitch by adding the chiral dopants D-1 and D-2 into the host N-LCs, respectively. The helical polyacetylene synthesized in the N*-LC containing D-2 exhibited highly screwed fibrils, but not a bundle of fibrils. This result is in quite contrast to the usual fibril morphology, where the screwed fibrils are gathered to form the bundle of fibrils, as observed in the helical polyacetylene synthesized in the N*-LC containing a chiral dopant with moderate helical twisting power, such as D-1. It is of keen interest that the helical pitch (270 nm) of the N*-LC including D-2 is much smaller than the diameter (ca. 1 microm) of the bundle of fibrils, which should depress the formation of the bundle of fibrils. The morphology free from the bundle of fibrils might enable us to evaluate more precisely intrinsic electromagnetic properties of a single screwed fibril of helical polyacetylene.
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Poliinos/química , Cristalización , Espectroscopía de Resonancia Magnética , Microscopía , Microscopía Electrónica de Rastreo , EstereoisomerismoRESUMEN
A series of crown ether type binaphthyl derivatives (CEBDs) were synthesized and used as chiral dopants to induce chiral nematic (N*) liquid crystals (LCs). The twisting powers of the CEBDs for phenylcyclohexane (PCH)-derived nematic LCs were evaluated. It was found that the twisting powers of the CEBDs increased with decreasing ring size of the crown ether. Helical polyacetylenes were synthesized in the N*-LCs induced by the CEBDs. The relationship between the morphology of the helical polyacetylene and the helical structure of the N*-LC was investigated. The result showed that the interdistance between the fibril bundles of the helical polyacetylene was equal to a half-helical pitch of the N*-LC and the screw direction of the polyacetylene fibrils was opposite to that of the N*-LC.