The Multi-Step Chain Extension for Waterborne Polyurethane Binder of Para-Aramid Fabrics.

The comprehensive balance of the mechanical, interfacial, and environmental requirements of waterborne polyurethane (WPU) has proved challenging, but crucial in the specific application as the binder for high-performance polymer fiber composites. In this work, a multi-step chain extension (MCE) method was demonstrated using three kinds of small extenders and one kind of macro-chain extender (CE) for different chain extension steps. One dihydroxyl blocked small molecular urea (1,3-dimethylolurea, DMU) was applied as one of the CEs and, through the hybrid macrodiol/diamine systems of polyether, polyester, and polysiloxane, the WPU was developed by the step-by-step optimization on each chain extending reaction via the characterization on the H-bonding association, microphase separation, and mechanical properties. The best performance was achieved when the ratio of polyether/polyester was controlled at 6:4, while 2% of DMU and 1% of polysiloxane diamine was incorporated in the third and fourth chain extension steps, respectively. Under the condition, the WPU exhibited not only excellent tensile strength of 30 MPa, elongation of break of about 1300%, and hydrophobicity indicated by the water contact angle of 98°, but also effective interfacial adhesion to para-aramid fabrics. The peeling strength of the joint based on the polysiloxane incorporated WPU after four steps of chain extension was 430% higher than that prepared through only two steps of chain extension. Moreover, about 44% of the peeling strength was sustained after the joint had been boiling for 40 min in water, suggesting the potential application for high-performance fabric composites.

In situ insight into the self-assembly evolution of ABA-type block copolymers in water during the gelation process using infrared spectroscopy and near-infrared spectroscopy.

As a kind of thermo-responsive hydrogel, amphiphilic block copolymers are widely investigated. However, the molecular mechanism of their structural change during the gelation process is still limited. Here, a well-controlled triblock copolymer poly(N,N-dimethylacrylamide)-b-poly(diacetone acrylamide)-b-poly(N,N-dimethylacrylamide) (PDMAA-b-PDAAM-b-PDMAA) was synthesized. Its optical microrheology results suggest a gelation temperature range from 42 to 50 °C, showing a transition from viscosity to elasticity. The morphological transition from spheres to worms occurs. Temperature-dependent IR spectra through two-dimensional correlation spectroscopy (2D-COS) and the Gaussian fitting technique were analyzed to obtain the transition information of the molecular structure within the triblock copolymer. The N-way principal component analysis (NPCA) on the temperature-dependent NIR spectra was performed to understand the molecular interaction between water and the copolymer. The intramolecular hydrogen bonds within the hydrophobic PDAAM block tend to dissociate with temperature, resulting in improved hydration and a relative volume increase of the PDAAM block. The dissociation of intermolecular hydrogen bonds within the PDAAM block was the driving force for the morphological transition. Moreover, the hydrophilic PDMAA block dehydrates with temperature, and three stages can be found. The dehydration rate of the second stage with temperature from 42 to 50 °C was obviously higher than those in the lower (first stage) and higher (third stage) temperature ranges.

Topology Reliable LCST-Type Behavior of ABA Triblock Polymer and Influence on Water Condensation and Crystallization.

As a kind of smart material, thermoresponsive hydrogels are widely investigated and applied in many fields. Due to the limitation of the freezing temperature of the water, it is a challenge to further broaden their sol-gel transition temperature (Tgel ) range, especially below 0 °C. Herein, the lower critical solution temperature type of amphiphilic ABA triblock copolymers, synthesized via two-step reversible addition-fragmentation chain transfer (RAFT) polymerization is demonstrated. The hydrophilic A-block and the hydrophobic B-block are composed of poly(N,N-dimethylacrylamide) (PDMAA) and poly(diacetone acrylamide) (PDAAM), respectively. The degree of polymerization (DP) of both A-block and B-block shows a significant influence on the Tgel of triblock copolymer dispersion. By changing the length of these two blocks or physically blending these copolymers dispersions, the Tgel can be well adjusted in a temperature range from 45 to -10 °C. Moreover, When the Tgel is higher than 4 °C, the triblock copolymer coatings show a good anti-fogging property. And when the Tgel is around or lower than the freezing temperature of the water, aqueous dispersions of the triblock copolymer have an ice recrystallization inhibition activity, resulting in the decrease of average maximum grain size (MLGS) of ice crystal.

Achievement of Both Mechanical Properties and Intrinsic Self-Healing under Body Temperature in Polyurethane Elastomers: A Synthesis Strategy from Waterborne Polymers.

Inspired by the growing demand for smart and environmentally friendly polymer materials, we employed 2,2'-disulfanediyldianiline (22DTDA) as a chain extender to synthesize a waterborne polyurethane (WPUR). Due to the ortho-substituted structure of the aromatic disulfide, the urea moieties formed a unique microphase structure in the WPUR, its mechanical strength was enhanced more 180 times relative to that of the material prepared without 22DTDA, and excellent self-healing abilities at body temperature in air or under ultrasound in water were obtained. If the self-healing process was carried out at 37 °C, 50 °C or under ultrasound, the ultimate tensile strength and elongation at break of the healed film could reach 13.8 MPa and 1150%, 15.4 MPa and 1215%, or 16 MPa and 1056%, respectively. Moreover, the WPUR films could be re-healed at the same fracture location over three cutting-healing cycles, and the recovery rates of the tensile strength and elongation at break remained almost constant throughout these cycles.

ABA-type triblock copolymer micellar system with lower critical solution temperature-type sol-gel transition.

A temperature sensitive sol-gel transition induced by the self-assembly of amphiphilic copolymers and its application in industry have been the objects of increasing study. We demonstrate here a two-step, reversible addition-fragmentation chain transfer (RAFT) polymerization of an ABA-type copolymer consisting of poly(N,N-dimethylacrylamide)-b-poly(diacetone acrylamide)-b-poly(N,N-dimethylacrylamide) (PDMAA-b-PDAAM-b-PDMAA). This copolymer can be easily dispersed in water, and this dispersion is critical for its lower critical solution temperature (LCST)-type sol-gel transition, which was monitored using dynamic light scattering (DLS), transmission electron microscopy (TEM), and rheology analysis, in addition to temperature-dependent 1H nuclear magnetic resonance (1H NMR) and Fourier transform infrared spectroscopy (FTIR). Results revealed an abnormal sphere-to-worm micellar transition of this ABA copolymer at the LCST point, which could be affected by the length of the PDAAM block (B-block), the length as well as the distribution of the PDMAA block (A-block), and the concentration of the copolymer dispersion. Thus, copolymer dispersion could be feasibly used for drug loading at a low temperature, which could then be transformed into a gel at an elevated temperature. The loading and controllable release of the model drug of paracetamol into and out of a copolymer gel was further determined. The sustained release behavior was also studied using the Rigter-Peppas model.

Self-Healing Polycaprolactone Networks through Thermo-Induced Reversible Disulfide Bond Formation.

Polycaprolactone (PCL) networks with disulfide bonds are synthesized through a thiol-ene "click" reaction. The PCL networks have various functional properties, including self-healing, shape memory, reprocessability, and degradability. Pronouncedly, a healing efficiency of 92% on the yield strength of the PCL network is obtained after heating for 1 h at 60 °C. Meanwhile, the PCL networks show shape memory property with fixing ratio (R f ) and recovery ratio (R r ) at 98% and 95%, respectively. The PCL network still retains good mechanical properties after reprocessing cycles and can be fast-decomposed through a thiol-disulfide exchange reaction.

The microcapsule-type formaldehyde scavenger: the preparation and the application in urea-formaldehyde adhesives.

The limitation and regulation of formaldehyde emissions (FE) now shows great importance in wood-based materials such as plywood and particle board manufactured for building and furnishing materials. The widely used formaldehyde-based adhesives are one of the main sources of FE from the wood products. In this work, a new kind of long-term effective formaldehyde scavenger in the microcapsule form was prepared by using an intra-liquid desiccation method. The characterizations of the capsule (UC) were performed including the morphologies, the yields, the loading efficiency as well as its sustained-release of urea in aqueous conditions. The prepared UC could be integrated in urea-formaldehyde resins by simply physical blending, and the mixtures were available to be applied as the adhesives for the manufacture of plywood. The bonding strength (BS) and the FE of the bonded plywood in both short (3h) and long (12 week) period were evaluated in detail. It was found that the FE profile of the plywood behaved following a duple exponential law within 12 week. The addition of UC in the adhesive can effectively depress the FE of the plywood not only in a short period after preparation but also in a long-term period during its practical application. The slow released urea would continuously suppress the emission of toxic formaldehyde in a sustained manner without obviously deteriorating on the BS of the adhesives.

Synthesis of polystyrene/polysilsesquioxane core/shell composite particles via emulsion polymerization in the existence of poly(γ-methacryloxypropyl trimethoxysilane) sol.

Here, we synthesized the polystyrene/polysilsesquioxane (PS/PSQ) core/shell latex particles via emulsion polymerization, which behave as an amusing morphology. First, the nanosized PSQ particles were prepared by the hydrolysis-condensation reaction of γ-methacryloxypropyl trimethoxysilane (MPTS) in ethanol medium. Subsequently, the as-obtained methacryloxypropylene functionalized PSQ (PMPTS) sol was directly added into the emulsion system of styrene (St) monomer, and PS/PSQ composite particles with core/shell structure were obtained through emulsion polymerization. We found that the structure of the composite particles can be affected by the synthesis parameters such as reaction time, content of PMPTS added in the reaction, amount of coemulsifier, and the pH value of emulsion system, which were systemically explored by transmission electron microscopy (TEM), scanning electron microscope (SEM), Fourier transform infrared (FTIR) spectroscopy, dynamic light scattering (DLS), and thermogravimetric analysis (TGA) in this work. These results indicate that the PMPTS particles in the size of about 5 nm could first absorb onto the surface of PS latex particles so as to assemble in a strawberry-like morphology. The further coalescence among the PMPTS particles would result in a continuous PMPTS shell around the PS core. Moreover, the hollow PSQ capsules were prepared after extraction of the PS core by organic solvent, further confirming the core/shell structure of the as-synthesized PS/PMPTS particles. Meanwhile, we also explored the application of the PS/PSQ core/shell particles as a new kind of Pickering emulsifier in the emulsion polymerization of St, and composite particles with complex patchy morphologies have been obtained finally under different ratios of styrene monomer to PS/PMPTS colloidal emulsifier.