Scalable Preparation of Sub-Millimeter Double-Shelled Al2O3 Hollow Spheres and Their Rapid Separation from Wastewater after Adsorption of Congo Red.

Porous double-shelled ceramic hollow spheres (PDSs) have attracted extensive attention due to their high specific surface areas and multifunctional designs. When used in wastewater treatment, millimeter or sub-millimeter spheres can be quickly separated from water by commercial sieves. However, the simple, scalable, and low-cost preparation of sub-millimeter PDSs in the solid phase remains a challenge. Herein, porous PDSs were facilely fabricated via a spheronization process utilizing pseudoboehmite powders and wet gelatin spheres as templates, which broke through the difficulty of preparing PDSs by one-step solid-state synthesis. Treating pseudoboehmite powder with nitric acid can improve the compressive strength of the PDSs. By controlling the rolling time and gelatin concentration of gelatin microspheres, the integrity, shell thickness, and double-shelled spacing of the gelatin microspheres were tuned. When the rolling time was 8-12 min, and the gelatin concentration in gelatin spheres was 250 g/L, and PDSs with a complete double-shelled structure, good mechanical property, and high specific surface area (327.5-509.6 m2/g) were obtained at 600 °C. The adsorption capacities of the PDSs for 100 mg/L Congo red solution (70.7 mg/g) were larger than those of single-shelled hollow spheres (49 mg/g), and larger diameters (608-862 µm) of the PDSs allow them to be rapidly separated from solution by a commercial sieve. This paper provides a facile and scalable method for the preparation of sub-millimeter PDSs and demonstrates their excellent adsorption capacity for Congo red solution.

Synthesis of a Magnetic Carnation-like Hydroxyapatite/Basic Calcium Carbonate Nanocomposite and Its Adsorption Behaviors for Lead Ions in Water.

Calcium-enriched compounds have great potential in the treatment of heavy-metal contaminated wastewater. Preparing stable basic calcium carbonate (BCC), which is a calcium-enriched compound, and applying it in practice is a great challenge. This work investigated the formation process of hierarchical hydroxyapatite (HAP)/BCC nanocomposites and their adsorption behaviors regarding lead ions (Pb2+). The morphology of the HAP/BCC nanocomposite was controlled by the addition of monododecyl phosphate (MDP). The carnation-like HAP/BCC nanocomposite was achieved with the addition of 30 g of MDP. The carnation-like HAP/BCC nanocomposite had a high Pb2+ adsorption capacity of 860 mg g-1. The pseudo-second-order and Freundlich model simulation results indicated that the adsorptions of Pb2+ on the nanocomposites belonged to the chemisorption and multilayer adsorption processes. The main effective adsorption components for the nanocomposites were calcium-enriched HAP and BCC. Through the Ca2+ ions exchanging with Pb2+, the HAP and BCC phases were converted to hydroxyl-pyromorphite (Pb-HAP) and hydrocerussite (Pb3(CO3)2(OH)2), respectively. The carnation-like HAP/BCC nanocomposite has great potential in the treatment of heavy metal ions. This facile method provides a new method for preparing a stable HAP/BCC nanocomposite and applying it in practice.