In this study, a room-temperature ammonia gas sensor using a ZnO and reduced graphene oxide (rGO) composite is developed. The sensor fabrication involved the innovative application of reverse offset and electrostatic spray deposition (ESD) techniques to create a ZnO/rGO sensing platform. The structural and chemical characteristics of the resulting material were comprehensively analyzed using XRD, FT-IR, FESEM, EDS, and XPS, and rGO reduction was achieved via UV-ozone treatment. Electrical properties were assessed through I-V curves, demonstrating enhanced conductivity due to UV-ozone treatment and improved charge mobility from the formation of a ZnO-rGO heterojunction. Exposure to ammonia gas resulted in increased sensor responsiveness, with longer UV-ozone treatment durations yielding superior sensitivity. Furthermore, response and recovery times were measured, with the 10 min UV-ozone-treated sensor displaying optimal responsiveness. Performance evaluation revealed linear responsiveness to ammonia concentration with a high R2 value. The sensor also exhibited exceptional selectivity for ammonia compared to acetone and CO gases, making it a promising candidate for ammonia gas detection. This study shows the outstanding performance and potential applications of the ZnO/rGO-based ammonia gas sensor, promising significant contributions to the field of gas detection.
This paper reports a high-performance humidity sensor made using a novel cellulose nanofiber (CNF)-silver nanoparticle (AgNP) sensing material. The interdigital electrode pattern was printed via reverse-offset printing using Ag nano-ink, and the sensing layer on the printed interdigitated electrode (IDE) was formed by depositing the CNF-AgNP composite via inkjet printing. The structure and morphology of the CNF-AgNP layer are characterized using ultraviolet-visible spectroscopy, an X-ray diffractometer, field emission scanning electron microscopy, energy-dispersive X-ray analysis, and transmission electron microscopy. The humidity-sensing performance of the prepared sensors is evaluated by measuring the impedance changes under the relative humidity variation between 10 and 90% relative humidity. The CNF-AgNP sensor exhibited very sensitive and fast humidity-sensing responses compared to the CNF sensor. The electrode distance effect and the response and recovery times are investigated. The enhanced humidity-sensing performance is reflected in the increased conductivity of the Ag nanoparticles and the adsorption of free water molecules associated with the porous characteristics of the CNF layer. The CNF-AgNP composite enables the development of highly sensitive, fast-responding, reproducible, flexible, and inexpensive humidity sensors.
The performance, stability, and lifespan of lithium-ion batteries are influenced by variations in the flow of lithium ions with temperature. In electric vehicles, coolants are generally used to maintain the optimal temperature of the battery, leading to an increasing demand for temperature and humidity sensors that can prevent leakage and short circuits. In this study, humidity and temperature sensors were fabricated on a pouch film of a pouch-type battery. IDE electrodes were screen-printed on the pouch film and humidity- and temperature-sensing materials were printed using a dispenser process. Changes in the capacitance of the printed Ag-CNF film were used for humidity sensing, while changes in the resistance of the printed PEDOT:PSS film were used for temperature sensing. The two sensors were integrated into a single electrode for performance evaluation. The integrated sensor exhibited a response of ΔR ≈ 0.14 to temperature variations from 20 °C to 100 °C with 20% RH humidity as a reference, and a response of ΔC ≈ 2.8 to relative humidity changes from 20% RH to 80% RH at 20 °C. The fabricated integrated sensor is expected to contribute to efficient temperature and humidity monitoring applications in various pouch-type lithium-ion batteries.
Recently, the demand for stretchable strain sensors used for detecting human motion is rapidly increasing. This paper proposes high-performance strain sensors based on Ag flake/Ag nanocrystal (NC) hybrid materials incorporated into a polydimethylsiloxane (PDMS) elastomer. The addition of Ag NCs into an Ag flake network enhances the electrical conductivity and sensitivity of the strain sensors. The intense localized heating of Ag flakes/NCs is induced by intense pulsed light (IPL) irradiation, to achieve efficient sintering of the Ag NCs within a second, without damaging the PDMS matrix. This leads to significant improvement in the sensor sensitivity. Our strain sensors are highly stretchable (maximum strain = 80%) and sensitive (gauge factor = 7.1) with high mechanical stability over 10 000 stretching cycles under 50% strain. For practical demonstration, the fabrication of a smart glove for detecting the motions of fingers and a sports band for measuring the applied arm strength is also presented. This study provides an effective method for fabricating elastomer-based high-performance stretchable electronics.
Elastomers , Movement , Nanoparticles , Silver , Wearable Electronic Devices , Dimethylpolysiloxanes , Equipment Design , Humans , Photons
Roll-to-roll (R2R) gravure is considered one of the highest throughput tools for manufacturing inexpensive and flexible ubiquitous IT devices called "smart packaging" in which NFC (near-field communication) transponder, sensors, ADC (analog-to-digital converter), simple processor and signage are all integrated on paper or plastic foils. In this review, we show R2R gravure can be employed to print smart packaging, starting from printing simple electrodes, dielectrics, capacitors, diodes and thin film transistors with appropriate nanomaterial-based inks on plastic foils.
Electronics/instrumentation , Membranes, Artificial , Nanostructures/chemistry , Plastics/chemistry , Product Labeling/instrumentation , Product Packaging/instrumentation , Radio Frequency Identification Device , Electric Conductivity , Equipment Design , Nanostructures/ultrastructure , Particle Size , Product Labeling/methods , Product Packaging/methods
Stretchable electronics may open new applications in display, sensors and actuators. To attain the stretchable electronics, the ink formulation should be compatible with elastomeric substrates. Here, we present the formulation of silver nanoparticles and single walled carbon nanotubes (SWNTs) for printing stretchable silver electrodes on the elastomeric substrates. Highly conductive stretchable electrodes can be printed directly on the poly(styrene-b-butadiene-b-styrene) (PSBS) substrates by roll to plate (R2P) gravure printer. During the stretching test, R2P printed silver based stretchable electrodes show the high conductivity of 1000 S cm(-1) at 0.27 wt% of SWNT loading. Furthermore, the resistance of the printed silver electrode was not changed up to 15% of tensile strain.
We have studied the fabrication of Single Walled Carbon Nanotube (SWNT)-based Thin Film Transistors (TFTs) using Roll-to-Roll (R2R) gravure printer and inkjet printer on PET foils to show the possibility of printed electronics in point of mass production and low cost. In this paper, for realization of all printed multi-bits digital circuit, all printed positive-edge triggered master-slave D flip-flop (DFF) was fabricated on PET foil using printed SWNT TFTs. The printed DFF, consists of 8 NAND gates and 4 inverters, exhibit propagation delay of 75 ms at the input clock signal of 5 Hz.
