Microstructural Modification of TiAl6V4 Alloy to Avoid Detrimental Effects Due to Selective In Vivo Crevice Corrosion.

TiAl6V4 wrought alloy is a standard material used for endoprostheses due to its ideal characteristics in terms of osseointegration. However, the insufficient wear and crevice corrosion resistance of TiAl6V4 are limiting factors that can cause clinical problems. Therefore, the objective of this study was to analyze and identify suitable phases and microstructural states of TiAl6V4 alloy with advantageous implant properties by thermal treatments. By varying the temperature and cooling rate, four heat treatment strategies were derived that produced different microstructural states that differed in morphology, arrangement and proportions of phases present. All TiAl6V4 modifications were characterized regarding their microstructure, mechanical, corrosive and tribological properties, as well as cell adhesion. The acicular, martensitic microstructure achieves a significant hardness increase by up to 63% and exhibits improved corrosion and wear resistance compared to the forged condition. Whereas the modified microstructures showed similar electrochemical properties in polarization tests using different electrolytes (PBS with H2O2 and HCl additives), selective α or ß phase dissolution occurred under severe inflammatory crevice conditions after four weeks of exposure at 37 °C. The microstructurally selective corrosion processes resemble the damage patterns of retrieved Ti-based implants and provide a better understanding of clinically relevant in vivo crevice corrosion mechanisms. Furthermore, a microstructural effect on cell attachment was determined and is correlated to the size of the vanadium-rich ß phase. These key findings highlight the relevance of an adapted processing of TiAl6V4 alloy to increase the longevity of implants.

Refractory Metal Coated Alumina Foams as Support Material for Stem Cell and Fibroblasts Cultivation.

Ceramics are widely used as implant materials; however, they are brittle and may emit particles when used in these applications. To overcome this disadvantage, alumina foams, which represent a 3D cellular structure comparable to that of human trabecular bone structures, were sputter coated with platinum, tantalum or titanium and modified with fibronectin or collagen type I, components of the extracellular matrix (ECM). To proof the cell material interaction, the unmodified and modified materials were cultured with (a) mesenchymal stem cells being a perfect indicator for biocompatibility and releasing important cytokines of the stem cell niche and (b) with fibroblasts characterized as mediators of inflammation and therefore an important cellular component of the foreign body reaction and inflammation after implantation. To optimize and compare the influence of metal surfaces on cellular behavior, planar glass substrates have been used. Identified biocompatible metal surface of platinum, titanium and tantalum were sputtered on ceramic foams modified with the above-mentioned ECM components to investigate cellular behavior in a 3D environment. The cellular alumina support was characterized with respect to its cellular/porous structure and niche accessibility and coating thickness of the refractory metals; the average cell size was 2.3 mm, the average size of the cell windows was 1.8 mm, and the total foam porosity was 91.4%. The Pt, Ti and Ta coatings were completely dense covering the entire alumina foam surface. The metals titanium and tantalum were colonized very well by the stem cells without a coating of ECM components, whereas the fibroblasts preferred components of the ECM on the alumina foam surface.

Polymer Derived Ceramics from Si, B, SiB6, and Mo5SiB2 Filler-Loaded Perhydropolysilazane Precursors as Protective and Functional Coatings for Refractory Metal Alloys.

Oxidation barrier coatings on the base of a perhydropolysilazane precursor with different amounts of Si, B, SiB6 and Mo5SiB2 (T2) fillers for the oxidation protection of Mo-Si-B alloys were developed. The influence of different filler compositions as well as the influence of pyrolysis conditions (temperature and atmosphere) was studied. The coating slurries were examined with respect to their rheological behavior, which allows optimization of the coating slurry. Dilatometry studies show that the coefficient of thermal expansion of the composites can be matched to refractory, especially molybdenum alloy based, substrates by varying the content and the composition of the filler. The pyrolyzed coating systems offer a low porosity, which is one of the key parameters to a high oxidation protection capability.

Coating Reactions on Vanadium and V-Si-B Alloys during Powder Pack-Cementation.

Alloys in the V-Si-B system are a new and promising class of light-weight refractory metal materials for high temperature applications. Presently, the main attention is focused on three-phase alloy compositions that consist of a vanadium solid solution phase and the two intermetallic phases V3Si and V5SiB2. Similar to other refractory metal alloys, a major drawback is the poor oxidation resistance. In this study, initial pack-cementation experiments were performed on commercially available pure vanadium and a three-phase alloy V-9Si-5B to achieve an oxidation protection for this new type of high temperature material. This advance in oxidation resistance now enables the attractive mechanical properties of V-Si-B alloys to be used for high temperature structural applications.

Microstructure and Compression Properties of VSS­V3B2 Eutectic Alloys in the V-Si-B System.

The present study reports on the microstructural evolution and room temperature plasticity of V(­Si)­B alloys with respect to the V solid solution (VSS)­V3B2 phase region. To investigate the occurring effects systematically, different binary V­B and ternary V­Si­B alloys were produced by conventional arc melting. Scanning electron microscope (SEM) analyses and X-ray diffraction (XRD) measurements were used to characterize the resulting as-cast microstructures. For the first time, the eutectic composition was systematically traced from the binary V­B domain to the ternary V­Si­B system. The observations discover that the binary eutectic trough (VSS­V3B2) seems to reach into the ternary system up to an alloy composition of V­5Si­9B. Room temperature compression tests were carried out in order to study the impact of single-phase and multi-phase microstructures on the strength and plasticity of binary and ternary alloys. The results indicate that the VSS phase controls the plastic deformability in the VSS­V3B2 eutectic microstructure whereas the intermetallic V3B2 acts as a strong hardening phase.

Tailored Oxidation Barrier Coatings for Mo-Hf-B and Mo-Zr-B Alloys.

The cyclic oxidation response of Mo-14Hf-23B and Mo-14.8Zr-26B (compositions in at. %) was investigated in air at 800 °C, which is a critical temperature for Mo-based alloys because of the pesting phenomenon. Rapid oxidation was observed for the unprotected samples, and an oxidation protection coating was developed based on a preceramic polymer with silicon and boron as particulate fillers. Cyclic oxidation tests of the coated samples showed excellent oxidation protection: no Mo, Hf or Zr oxides were found after testing and a small mass gain in the initial stage of oxidation indicated the formation of a glassy protection layer on the alloys surfaces after exposure to air at 800 °C.