Geopolymers (GPs) are gaining prominence due to their low carbon emissions and sustainable attributes. However, one challenge with GPs, particularly those made with ground granulated blast furnace slag (GGBFS), is their significant shrinkage during the geopolymerization process, limiting its practical applicability. This study focuses on how the substitution ratio of metakaolin (MK) and the concentration of sodium hydroxide (NaOH) in the activator can influence the shrinkage and strength of a GGBFS-based GP. The experimental approach employed a 3 × 3 parameter matrix, which varied MK substitution ratios (0%, 50%, and 100%) and adjusted the NaOH concentration (6 M, 10 M, and 14 M). The results revealed that increasing MK substitution, particularly with 6 M NaOH activation, reduced the GP shrinkage but also diminished compressive strength, requiring higher NaOH concentrations for strength improvement. Statistical tools, including analysis of variance (ANOVA) and second-order response surface methodology (RSM), were employed for analysis. ANOVA results indicated the significant impacts of both the MK content and NaOH concentration on compressive strength, with no observable interaction. However, the shrinkage exhibited a clear interaction between MK content and NaOH concentration. The RSM model accurately predicted compressive strength and shrinkage, demonstrating a high predictive accuracy, for which the coefficients of determination (R2) were 0.99 and 0.98, respectively. The model provides a reliable method for determining the necessary compressive strength and shrinkage for GGBFS-based GP based on MK substitution and NaOH concentration. Within the optimization range, the RSM model compared with experimental results showed a 6.04% error in compressive strength and 0.77% error in shrinkage for one interpolated parameter set. This study establishes an optimized parameter range ensuring a GP performance that is comparable to or surpassing OPC, with a parameter set achieving a compressive strength of 34.9 MPa and shrinkage of 0.287% at 28 days.
This study aimed to assess the feasibility of utilizing geopolymer for repairing reinforced concrete beams. Three types of beam specimens were fabricated: benchmark specimens without any grooves, rectangular-grooved beams, and square-grooved beams. The repair materials employed included geopolymer material, and epoxy resin mortar, while carbon fiber sheets were used as reinforcement in select cases. The repair materials were applied to the rectangular and square-grooved specimens, with the carbon fiber sheets attached to the tension side of the specimens. To evaluate the flexural strength of the concrete specimens, a third-point loading test was conducted. The test results indicated that the geopolymer exhibited higher compressive strength and shrinkage rate compared to the epoxy resin mortar. Furthermore, the specimens reinforced with carbon fiber sheets demonstrated even greater strength than the benchmark specimens. In terms of flexural strength under cyclic third-point loading tests, the carbon fiber-reinforced specimens exhibited the ability to withstand over 200 cycles of repeated loading at 0.8 times the ultimate load. In contrast, the benchmark specimens could only withstand seven cycles. These findings highlight that the use of carbon fiber sheets not only enhances compressive strength but also improves resistance to cyclic loading.
Thermoset glass fiber-reinforced polymers (GFRP) have been widely used in manufacturing and construction for nearly half a century, but the large amount of waste produced by this material is difficult to dispose of. In an effort to address this issue, this research investigates the reuse of thermoset GFRP waste in normal strength concrete (NSC) and controlled low-strength materials (CLSM). The mechanical performance and workability of the resulting concrete were also evaluated. To prepare the concrete specimens, the thermoset GFRP waste was first pulverized into granular pieces, which were then mixed with cement, fly ash, and water to form cylindrical concrete specimens. The results showed that when the proportion of thermoset GFRP waste aggregate in the concrete increased, the compressive strengths of NSC and CLSM would decrease. However, when incorporating 5% GFRP waste into CLSM, the compressive strength was 7% higher than concrete without GFRP. However, the workability of CLSM could be improved to meet engineering standards by adding an appropriate amount of superplasticizer. This finding suggests that the use of various combinations of proportions in the mixture during production could allow for the production of CLSM with different compressive strength needs. In addition, the use of recycled thermoset GFRP waste as a new aggregate replacement for traditional aggregates in CLSM was found to be a more sustainable alternative to the current CLSM combinations used in the market.
This study aimed to investigate the mechanical performance of early-strength carbon fiber-reinforced concrete (ECFRC) by incorporating original carbon fiber (OCF), recycled carbon fiber (RCF), and sizing-removed carbon fiber (SCF). Compressive, flexural, and splitting tensile strength were tested under three fiber-to-cement weight ratios (5‱, 10‱, and 15‱). The RCF was produced from waste bicycle parts made of carbon fiber-reinforced polymer (CFRP) through microwave-assisted pyrolysis (MAP). The sizing-removed fiber was obtained through a heat-treatment method applied to the OCF. The results of scanning electron microscopy (SEM) analysis with energy dispersive X-ray spectrometry (EDS) indicated the successful removal of sizing and impurities from the surface of the RCF and SCF. The mechanical test results showed that ECFRC with a 10‱ fiber-to-cement weight ratio of carbon fiber had the greatest improvement in its mechanical strengths. Moreover, the ECFRC with 10‱ RCF exhibited higher compressive, flexural, and splitting tensile strength than that of benchmark specimen by 14.2%, 56.5%, and 22.5%, respectively. The ECFRC specimens with a 10‱ fiber-to-cement weight ratio were used to analyze their impact resistance under various impact energies in the impact test. At 50 joules of impact energy, the impact number of the ECFRC with SCF was over 23 times that of the benchmark specimen (early-strength concrete without fiber) and was also greater than that of ECFRC with OCF and RCF.
Geopolymer (GP) has been considered a potential material to replace ordinary Portland cement (OPC) because of its excellent mechanical properties and environmentally friendly process. However, the promotion of GP is limited due to the large shrinkage and the different operating procedures compared to cement. This study aims to reduce the shrinkage of ground granulated blast furnace slag (GGBFS) based GP by the hydration expansion properties of activated magnesium oxide (MgO). The slurry of GP was blended from GGBFS, MgO, and activator; and the compositions of the activator are sodium hydroxide (NaOH), sodium silicate (Na2SiO3), and alumina silicate(NaAlO2). Herein, the GGFBS and MgO were a binder and a shrinkage compensation agent of GP, respectively. After unmolding, the GP specimens were cured under four types of environments and the lengths of the specimens were measured at different time intervals to understand the length change ratio of GP. In this study, two groups of GP specimens were made by fixing the activator to binder (A/B) ratio and the fluidity. The test results show that adding MgO will reduce the shrinkage of GP as A/B ratio was fixed. However, fixing the fluidity exhibited the opposite results. The X-ray diffraction (XRD) was used to check the Mg(OH)2 that occurred due to the MgO hydration under four curing conditions. Three statistical and machine learning methods were used to analyze the length change of GP based on the test data. The testing and analysis results show that the influence of curing environments is more significant for improving the shrinkage of GP than additive MgO.
In this study, aramid fiber (Kevlar® 29 fiber) and carbon fiber were added into concrete in a hybrid manner to enhance the static and impact mechanical properties. The coupling agent presence on the surface of carbon fibers was spotted in Scanning Electron Microscope (SEM) and energy-dispersive X-ray spectroscopy (EDS) graphs. The carbon fiber with a coupling agent affected the mechanical strength of the reinforced concrete. At 1% fiber/cement weight percentage, the hybrid fiber-reinforced concrete (HFRC) prepared using Kevlar fiber and carbon fiber of 12 and 24 mm in length under different mix proportions was investigated to determine the maximum mechanical strengths. From the test results, the mechanical strength of the HFRC attained better performance than that of the concrete with only Kevlar or carbon fibers. Foremost, the mix proportion of Kevlar/carbon fiber (50-50%) significantly improved the compressive, flexural, and splitting tensile strengths. Under different impact energies, the impact resistance of the HFRC specimen was much higher than that of the benchmark specimen, and the damage of the HFRC specimens was examined with an optical microscope to identify slippage or rupture failure of the fiber in concrete.
The impact load, such as seismic and shock wave, sometimes causes severe damage to the reinforced concrete structures. This study utilized different lengths of chopped carbon fibers to develop a carbon-fiber-reinforced mortar (CFRM) and carbon-fiber-reinforced concrete (CFRC) with high impact and anti-shockwave resistance. The different lengths (6, 12, and 24 mm) of chopped carbon fibers were pneumatically dispersed and uniformly mixed into the cement with a 1% weight proportion. Then the CFRM and CFRC specimens were made for static and dynamic tests. The compressive and flexural strengths of the specimens were determined by using the standard ASTM C39/C 39M and ASTM C 293-02, respectively. Meanwhile, a free-fall impact test was done according to ACI 544.2R-89, which was used to test the impact resistances of the specimens under different impact energies. The CFRM and CFRC with a length of 6 mm exhibit maximum compressive strength. Both flexural and free-fall impact test results show that the 24 mm CFRM and CFRC enhances their maximum flexural strength and impact numbers more than the other lengths of CFRM, CFRC, and the benchmark specimens. After impact tests, the failure specimens were observed in a high-resolution optical microscope, to identify whether the failure mode is slippage or rupture of the carbon fiber. Finally, a blast wave explosion test was conducted to verify that the blast wave resistance of the 24 mm CFRC specimen was better than the 12 mm CFRC and benchmark specimens.
A parabolic stress-strain constitutive model for inorganic thermal-insulating material confined by carbon fiber-reinforced polymer (CFRP) exposed to a surrounding elevated temperature was proposed in this paper. The thermal-insulating material used in this study was composed of high-early-strength cement (HESC) and perlite powder. The compression strengths of four kinds of perlite powder composition ratios of thermal-insulating materials cylindrical specimens which were confined by one, two, and three-layer CFRP composite materials were acquired. The experimental results showed that the compression strength was enhanced as the amount of perlite substitute decreased or as the number of CFRP wrapping layers increased. The Mohr-Columb failure criteria were adopted to predict the maximum compressive strength of CFRP-confined inorganic thermal-insulating material. The strain at the maximum compressive strength was found from the experimental results, and the corresponding axial strain at the maximum compressive strength in the constitutive model was determined from the regression analysis. Furthermore, the compressive strengths of the four different perlite composites of thermal-insulating materials were obtained when heating the specimens from ambient temperature to 300 °C. The compressive strength decreased with an increase in temperature, and a thermal softening parameter model was proposed; the thermal softening parameter was determined from the experimental maximum compressive strength at an elevated temperature. Combining the above two models, the constitutive model of HESC with perlite powder additive as a thermal-insulating material confined by CFRP under elevated temperature was proposed.
In this paper, a compressive peak strength model for CFRP-confined thermal insulation materials under elevated temperature was proposed. The thermal insulation material was made by Portland cement with different portions of perlite. The compressive strengths of four different perlite ratios in weight, such as 0%, 10%, 20%, and 30% of thermal insulation materials, confined by one-layer, two-layer, and three-layer carbon fiber-reinforced polymer (CFRP) composite materials, were obtained. The test results indicated that the specimen's compressive strength decreased with an increase in the amount of perlite replacement and increased with an increase in the number of CFRP wrapping layers. Based on the test results, a theoretical compressive peak strength model with some parameters was proposed. In the meantime, the compressive strengths of the above four different perlite ratios of thermal insulation materials under elevated temperature, such as ambient temperature, 100 °C, 150 °C, 200 °C, 250 °C, and 300 °C, were obtained. For compression tests of specimens with a fixed amount of perlite, the test results indicated that the specimen's compressive strength decreased with an increase in temperature, highlighting a thermal softening phenomenon. Based on the test results, a compressive peak strength model with a thermal softening parameter was proposed to predict the peak strength under elevated temperature. Finally, a compressive peak strength model for thermal insulation material with CFRP confinement under different elevated temperature was derived, and it achieved acceptable results in comparison to the experimental results.
In this paper, a strengthening method for the damaged high-temperature steel pipeline using inorganic insulation material which was confined by carbon fiber reinforcement plastic (CFRP) composite materials was proposed. Two inorganic insulation materials were composed of magnesium phosphate cement (MPC) mixing with perlite and vermiculite powders, respectively. The influences of insulation material composites with various ratios of the perlite or vermiculite powder were discussed, in terms of compressive strength and thermal conductivity coefficients of inorganic insulation materials. The insulation materials confined by carbon fiber reinforced polymer jackets for enhancing the mechanical behavior were also investigated. From the experimental results, the main finding of the work was that the inorganic insulation materials added to the perlite powder represented greater insulation capability than added vermiculite ones under the condition of the same compressive strength. Different ratios of perlite inorganic insulation material cylinders with the dimension of Ï 10 cm × 20 cm were confined by one layer and two layers of CFRP composite material. The compressive strength of the specimens increased by 258%-927% after using 1-layer CFRP composite material and increased by 480%-1541% after applying 2-layer CFRP composite material. A peak strength prediction model of insulation materials confined by CFRP was proposed, and it was found that the proposed model accurately predicted the peak strength of the inorganic insulation material cylinder. Finally, a verification test of the strengthening method for damaged high-temperature pipeline was performed to prove that the proposed strengthening method is feasible.
This study investigated several approaches for silane-removal from the surface of short carbon fiber bundles, and short carbon fibers uniformly dispersed in cement to produce a novel compound of carbon-fiber-reinforced cement. In order to facilitate the uniform distribution of short carbon fibers in the carbon-fiber-reinforced cement, it is necessary to remove the silane from the carbon fiber's surface. Short carbon fiber bundles were submerged into a pure water, sodium hydroxide solution, and acetic acid solution, and placed in high-temperature furnace used to remove silane from the carbon fiber surface. The results were observed under a scanning electron microscope to determine the level of silane removal from the surface, and an effective method for removing the silane was developed from among the several approaches. This method employed a pneumatic dispersion device to disperse carbon fibers then mixed in a high-early-strength cement which led to an excellent compressive and impact-resistance performance of carbon-fiber-reinforced cement. Final testing showed that the compressive strength and impact energy increased by 14.1% and 145%, respectively.
