Electricity-driven dealkalization of bauxite residue based on thermodynamics, kinetics, and mineral transformation.

High alkalinity content of bauxite residue is a major factor that hinders resource reutilization and pollutes the environment. Although acid neutralization is a direct and effective method, the amount of acid and secondary waste of sodium salt are still difficult problems to solve. Herein, we innovatively integrated an electric field into the acid neutralization dealkalization of bauxite residue and analyzed the dealkalization behavior by thermodynamics, kinetics, and mineral transformation. The results show that the pH of the anode chamber was maintained at the acidic levels of 3-6 after 30 min of galvanostatic electrolysis, and bauxite residue can realize dealkalization by acid neutralization. In the anode chamber, Na+ was released into the leachate via the reactions of Na3Al3Si3O12 and the removal of encapsulated soluble alkali. The stainless steel wire mesh anode exhibited its superiority and decreased the Na2O content in bauxite residue from 9.48 to 3.13% through convective mass transfer driven by the electric field and steady-state diffusion under stirring. This research provides a promising method for the electricity-driven dealkalization of bauxite residue, thus facilitating the development of multifield coupling theory and the application of electric fields in the alumina industry.

Intrinsically Decoupled Coordination Chemistries Enable Quasi-Eutectic Electrolytes with Fast Kinetics toward Enhanced Zinc-Ion Capacitors.

Eutectic electrolytes show potential beyond conventional low-concentration electrolytes (LCEs) in zinc (Zn)-ion capacitors (ZICs) yet suffer from high viscosity and sluggish kinetics. Herein, we originally propose a universal theory of intrinsically decoupling to address these issues, producing a novel electrolyte termed "quasi-eutectic" electrolyte (quasi-EE). Joint experimental and theoretical analyses confirm its unique solution coordination structure doped with near-LCE domains. This enables the quasi-EE well inherit the advanced properties at deep-eutectic states while provide facilitated kinetics as well as lower energy barriers via a vehicle/hopping-hybridized charge transfer mechanism. Consequently, a homogeneous electroplating pattern with much enhanced Sand's time is achieved on the Zn surface, followed by a twofold prolonged service-life with drastically reduced concentration polarization. More encouragingly, the quasi-EE also delivers increased capacitance output in ZICs, which is elevated by 12.4 %-144.6 % compared to that before decoupling. Furthermore, the pouch cell with a cathodic mass loading of 36.6 mg cm-2 maintains competitive cycling performances over 600 cycles, far exceeding other Zn-based counterparts. This work offers fresh insights into eutectic decoupling and beyond.

Zinc-Ion Anchor Induced Highly Reversible Zn Anodes for High Performance Zn-Ion Batteries.

Unstable Zn interface with serious detrimental parasitic side-reactions and uncontrollable Zn dendrites severely plagues the practical application of aqueous zinc-ion batteries. The interface stability was closely related to the electrolyte configuration and Zn2+ depositional behavior. In this work, a unique Zn-ion anchoring strategy is originally proposed to manipulate the coordination structure of solvated Zn-ions and guide the Zn-ion depositional behavior. Specifically, the amphoteric charged ion additives (denoted as DM), which act as zinc-ion anchors, can tightly absorb on the Zn surface to guide the uniform zinc-ion distribution by using its positively charged -NR4 + groups. While the negatively charged -SO3 - groups of DM on the other hand, reduces the active water molecules within solvation sheaths of Zn-ions. Benefiting from the special synergistic effect, Zn metal exhibits highly ordered and compact (002) Zn deposition and negligible side-reactions. As a result, the advanced Zn||Zn symmetric cell delivers extraordinarily 7000 hours long lifespan (0.25 mA cm-2, 0.25 mAh cm-2). Additionally, based on this strategy, the NH4V4O10||Zn pouch-cell with low negative/positive capacity ratio (N/P ratio=2.98) maintains 80.4 % capacity retention for 180 cycles. A more practical 4 cm*4 cm sized pouch-cell could be steadily cycled in a high output capacity of 37.0 mAh over 50 cycles.

Aligned Dipoles Induced Electric-Field Promoting Zinc-Ion De-Solvation toward Highly Stable Dendrite-Free Zinc-Metal Batteries.

Water-induced parasitic reactions and uncontrolled dendritic Zn growth are long-lasting tricky problems that severely hinder the development of aqueous zinc-metal batteries. Those notorious issues are closely related to electrolyte configuration and zinc-ion transport behavior. Herein, through constructing aligned dipoles induced electric-field on Zn surface, both the solvation structure and transport behavior of zinc-ions are fundamentally changed. The vertically ordered zinc-ion migration trajectory and gradually concentrated zinc-ion achieved inside the polarized electric-field remarkably eliminate water related side-reactions and Zn dendrites. Zn-metal under the polarized electric-field demonstrated significantly improve reversibility and a dendrite-free surface with strong (002) Zn deposition texturing. Zn||Zn symmetric cell delivers greatly prolonged lifespan up to 1400 h (17 times longer than that of the cell based on bare Zn) while the Zn||Cu half-cell demonstrate ultrahigh 99.9% coulombic efficiency. NH4 V4 O10 ||Zn half-cell delivered exceptional-high 132 mAh g-1 capacity after ultralong 2000 cycles (≈100% capacity retention). In addition, MnO2 ||Zn pouch-cell under aligned dipoles induced electric-field maintains 87.9% capacity retention after 150 cycles under practical condition of high MnO2 mass loading (≈10 mg cm-2 ) and limited N/P ratio. It is considered that this new strategy can also be implemented to other metallic batteries and spur the development of batteries with long-lifespan and high-energy-density.

Progressive Hydrophilic Processes of the Pyrite Surface in High-Alkaline Lime Systems.

Pyrite, as a disturbing gangue mineral in the beneficiation of valuable sulfide minerals and coal resources, is usually required to be depressed for floating in flotation practice. Specifically, the depression of pyrite is achieved by causing its surface to be hydrophilic with the assistance of depressants, normally with inexpensive lime used. Accordingly, the progressive hydrophilic processes of the pyrite surface in high-alkaline lime systems were studied in detail using density functional theory (DFT) calculations in this work. The calculation results suggested that the pyrite surface is prone to hydroxylation in the high-alkaline lime system, and the hydroxylation behavior of the pyrite surface is beneficial to the adsorption of monohydroxy calcium species in thermodynamics. Adsorbed monohydroxy calcium on the hydroxylated pyrite surface can further adsorb water molecules. Meanwhile, the adsorbed water molecules form a complex hydrogen-bonding network structure with each other and with the hydroxylated pyrite surface, which makes the pyrite surface further hydrophilic. Eventually, with the adsorption of water molecules, the adsorbed calcium (Ca) cation on the hydroxylated pyrite surface will complete its coordination shell surrounded by six ligand oxygens, which leads to the formation of a hydrophilic hydrated calcium film on the pyrite surface, thus achieving the hydrophilization of pyrite.

Removal of chemical oxygen demand and ammonia nitrogen from high salinity tungsten smelting wastewater by one-step electrochemical oxidation: From bench-scale test, pilot-scale test, to industrial test.

In recent years, electrochemical oxidation (EO) shows the characteristics of green and high efficiency in removing chemical oxygen demand (COD) and ammonia nitrogen (NH3-N) from wastewater, which has been favored by researchers. However, at present, most of current studies on EO remain in laboratory stage, reports about pilot-scale or even industrial tests with large treatment capacity are few, which slowing down the use of the advanced technology to practical application. In this study, bench-scale tests, pilot-scale tests (treatment capacity 200-500 L/h), and industrial tests (treatment capacity 100 m3/h) were carried out by EO technology in view of the characteristics of tungsten smelting wastewater (TSW) with high salinity (NaCl), COD, and NH3-N. Results showed that the removal of COD and NH3-N was a competitive reaction in the EO process, and COD could be removed more preferentially than NH3-N. When NH3-N content was low, the influent pH had a minimal effect on its removal, and when NH3-N content was high, increasing the influent pH was beneficial to its removal. Industrial tests showed that the one-step removal of COD and NH3-N in TSW met the standard, and the power consumption per cubic meter of wastewater was only 4.2 kW h, and the treatment cost was much lower than the two-step process of "breaking point chlorination to remove NH3-N and adding oxidant to remove COD". This study has successfully realized industrial application of EO technology in TSW treatment for the first time and provided a successful case, which is helpful to accelerate the popularization and application of this technology in the field of high salinity organic ammonia nitrogen wastewater treatment.

Lithiophilic Magnetic Host Facilitates Target-Deposited Lithium for Practical Lithium-Metal Batteries.

Lithium-metal shows promising prospects in constructing various high-energy-density lithium-metal batteries (LMBs) while long-lasting tricky issues including the uncontrolled dendritic lithium growth and infinite lithium volume expansion seriously impede the application of LMBs. In this work, it is originally found that a unique lithiophilic magnetic host matrix (Co3 O4 -CCNFs) can simultaneously eliminate the uncontrolled dendritic lithium growth and huge lithium volume expansion that commonly occur in typical LMBs. The magnetic Co3 O4 nanocrystals which inherently embed on the host matrix act as nucleation sites and can also induce micromagnetic field and facilitate a targeted and ordered lithium deposition behavior thus, eliminating the formation of dendritic Li. Meanwhile, the conductive host can effectively homogenize the current distribution and Li-ion flux, thus, further relieving the volume expansion during cycling. Benefiting from this, the featured electrodes demonstrate ultra-high coulombic efficiency of 99.1% under 1 mA cm-2 and 1 mAh cm-2 . Symmetric cell under limited Li (10 mAh cm-2 ) inspiringly delivers ultralong cycle life of 1600 h (under 2 mA cm-2 , 1 mAh cm-2 ). Moreover, LiFePO4 ||Co3 O4 -CCNFs@Li full-cell under practical condition of limited negative/positive capacity ratio (2.3:1) can deliver remarkably improved cycling stability (with 86.6% capacity retention over 440 cycles).

Effects of Interfacial Hydroxylation Microstructure on Quartz Flotation by Sodium Oleate.

Quartz, a common inorganic nonmetallic mineral, is usually removed or purified by beneficiation, normally flotation. Given the strong polarity of the quartz surface, it is easy to hydrate to form a hydroxylation layer, which makes it impossible to float quartz with sodium oleate (OL) used alone. An ideal flotation method for quartz is preactivation with Ca2+, followed by collection with OL. Herein, the effects of surface hydroxylation on the adsorption of the anionic collector OL on the quartz surface before and after Ca2+ activation are systematically investigated by density functional theory (DFT) calculations. The results show that the displacement adsorption of surface hydroxyl substituted by OL- is not feasible in thermodynamics, and the OL- can only bind to the H atoms of the hydroxylated quartz surface via hydrogen bonds, namely, hydrogen binding adsorption. Due to the electrostatic repulsion and steric hindrance effect induced by the surface hydroxylation structure, the adsorption ability of OL- on the quartz surface mediated by hydroxyl bridges is very weak, which is insufficient to realize quartz floating. However, Ca2+ ions are easily adsorbed on the hydroxylated quartz surface, providing favorable active sites for subsequent adsorption of OL-, thus becoming a credible solution for the industrial flotation of the strong hydrophilic mineral quartz. These findings shed some new insights for accurately understanding the flotation mechanism of strongly hydrophilic oxide minerals and are beneficial to promoting the development of mineral flotation fundamentals.

Adsorption Mechanism of 4-Amino-5-mercapto-1,2,4-triazole as Flotation Reagent on Chalcopyrite.

A novel compound 4-amino-5-mercapto-1,2,4-triazole was first synthesized, and its selective adsorption mechanism on the surface of chalcopyrite was comprehensively investigated using UV-vis spectra, zeta-potential, Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy measurements (XPS), time-of-flight secondary ion mass spectrometry (ToF-SIMS), and first principles calculations. The experimental and computational results consistently demonstrated that AMT would chemisorb onto the chalcopyrite surface by the formation of a five-membered chelate ring. The first principles periodic calculations further indicated that AMT would prefer to adsorb onto Cu rather than Fe due to the more negative adsorption energy of AMT on Cu in the chalcopyrite (001) surface, which was further confirmed by the coordination reaction energies of AMT-Cu and AMT-Fe based on the simplified cluster models at a higher accuracy level (UB3LYP/Def2-TZVP). The bench-scale results indicated that the selective index improved significantly when using AMT as a chalcopyrite depressant in Cu-Mo flotation separation.