Analysis of Ultrasonic Vibration-Assisted Ball Burnishing Process on the Tribological Behavior of AISI 316L Cylindrical Specimens.

In this study, we analyzed the effects of vibration assistance, combined with a ball burnishing process, in terms of topology, residual stresses, and tribological properties on 316L shafts. The burnishing variables consisted of the variation of the input force, the number of passes, and the activation of the vibration assistance, which is based on a 40 kHz frequency and 8 µm of vibration amplitude, derived in a screening design of three factors. The results show that the medium-high level of burnishing force, high level of the number of passes, and the activation of the vibration assistance are the best options in order to improve the average roughness, the microstructure, the increase in the compressive residual stresses, and the wear enhancement, besides all variables being significant in the p-value analysis through ANOVA. Statistically, the vibration-assisted ball burnishing improved the average roughness by 2.9%, enlarged the von Mises stress on the surface by 11.5% and enhanced the wear resistance of a 316L shaft and WC-Co ball contact up to 7.3%.

Influence of the Stainless-Steel Microstructure on Tribological Behavior and Surface Integrity after Ball Burnishing.

Burnishing is a plastic deformation process that reduces roughness while increasing hardness by introducing compressive residual stresses near the surface zone. These improvements will depend mainly on two fundamental variables: the applied load and the friction derived from the tool-surface interaction. Nevertheless, microstructural differences in the materials have not yet been considered within this interaction. This leads to a generalization of the process that can result in the failure of industrial components. Therefore, the aim of this work is to study the microstructural influence of the ball-burnishing process from a tribological perspective. Thus, martensitic and austenitic stainless steels were evaluated in terms of friction and surface integrity. The results show that parameterizing the process according to the tool-surface interaction is critical since improvements depend on friction as a function of the availability of plastic deformation of the crystallographic structures.

Viscoelastic Characterization of a Thermoplastic Elastomer Processed through Material Extrusion.

Objective. We aim to characterize the viscoelastic behavior of Polyether-Block-Amide (PEBA 90A), provide reference values for the parameters of a constitutive model for the simulation of mechanical behaviors, and paying attention to the influence of the manufacturing conditions. Methods. Uniaxial relaxation tests of filaments of PEBA were used to determine the values of the parameters of a Prony series for a Quasi-Linear Visco-Elastic (QLVE) model. Additional, fast cyclic loading tests were used to corroborate the adequacy of the model under different test criteria in a second test situation. Results. The QLVE model predicts the results of the relaxation tests very accurately. In addition, the behavior inferred from this model fits very well with the measurements of fast cyclic loading tests. The viscoelastic behavior of PEBA under small strain polymer fits very well to a six-parameter QLVE model.

Study of the Influence of the Manufacturing Parameters on Tensile Properties of Thermoplastic Elastomers.

Additive manufacturing (AM) has increased its field of application, not only for prototypes but also for final parts. Therefore, the need to study new materials is currently growing. This paper aims to study the effect of the printing parameters used in two different thermoplastic elastomers (PEBA 90A and TPU 98A) subjected to tensile tests, evaluating a competent alternative to the currently most used 3D printed materials. To achieve it, a full factorial design experiment is applied to analyze the influence on the tensile responses of two printing parameters: the layer height and the fill density. In addition, an analysis of variance (ANOVA) is used to describe the relations among the parameters and the mechanical responses obtained. Moreover, assessment of damping properties was done. Results show that each thermoplastic elastomer should be studied separately, although the proposed methodology can be used for each material independently of their nature. Finally, a correlation between the printing parameters and the mechanical behavior of TPU 98A and PEBA 90A was found: the layer height and the infill are statistically influential parameters for both materials.

Injury Metrics for Assessing the Risk of Acute Subdural Hematoma in Traumatic Events.

Worldwide, the ocurrence of acute subdural hematomas (ASDHs) in road traffic crashes is a major public health problem. ASDHs are usually produced by loss of structural integrity of one of the cerebral bridging veins (CBVs) linking the parasagittal sinus to the brain. Therefore, to assess the risk of ASDH it is important to know the mechanical conditions to which the CBVs are subjected during a potentially traumatic event (such as a traffic accident or a fall from height). Recently, new studies on CBVs have been published allowing much more accurate prediction of the likelihood of mechanical failure of CBVs. These new data can be used to propose new damage metrics, which make more accurate predictions about the probability of occurrence of ASDH in road crashes. This would allow a better assessement of the effects of passive safety countermeasures and, consequently, to improve vehicle restraint systems. Currently, some widely used damage metrics are based on partially obsolete data and measurements of the mechanical behavior of CBVs that have not been confirmed by subsequent studies. This paper proposes a revision of some existing metrics and constructs a new metric based on more accurate recent data on the mechanical failure of human CBVs.

Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements.

This paper focuses on a resonant system used to induce a low-amplitude movement and ultrasonic frequency to complement a ball burnishing process on a lathe. The system was characterized through the combination of different techniques. A full vibratory characterization of this process was undertaken with the purpose of demonstrating that the mechanical system-composed of the tool and the machine-does not present resonance phenomena during the execution of the operation that could lead to eventual failure. This dynamic analysis validates the adequateness of the tool when attached to an NC lathe, which is important to guarantee its future implementation in actual manufacturing contexts. A further aim was to confirm that the system succeeds in transmitting an oscillating signal throughout the material lattice. To this end, different static and dynamic techniques that measure different vibration ranges-including impact tests, acoustic emission measurement, and vibration measurement-were combined. An operational deflection shape model was also constructed. Results demonstrate that the only high frequency appearing in the process originated in the tool. The process was not affected by the presence of vibration assistance, nor by the burnishing preload or feed levels. Furthermore, the frequency of the assisting ultrasonic vibration was characterized and no signal due to possible damage in the material of the specimens was detected. These results demonstrate the suitability of the new tool in the vibration-assisted ball burnishing process.

Viscoelastic Characterization of Parasagittal Bridging Veins and Implications for Traumatic Brain Injury: A Pilot Study.

Many previous studies on the mechanical properties of Parasagittal Bridging Veins (PSBVs) found that strain rate had a significant effect on some mechanical properties, but did not extensively study the viscoelastic effects, which are difficult to detect with uniaxial simple tensile tests. In this study, relaxation tests and tests under cyclic loading were performed, and it was found that PSBVs do indeed exhibit clear viscoelastic effects. In addition, a complete viscoelastic model for the PSBVs is proposed and data from relaxation, cyclic load and load-unload tests for triangular loads are used to find reference values that characterize the viscoelastic behavior of the PSBVs. Although such models have been proposed for other types of blood vessels, this is the first study that clearly demonstrates the existence of viscoelastic effects from an experimental point of view and also proposes a specific model to explain the data obtained. Finally, this study provides reference values for the usual viscoelastic properties, which would allow more accurate numerical simulation of PSBVs by means of computational models.

Mechanical Behavior of Blood Vessels: Elastic and Viscoelastic Contributions.

The mechanical properties of the cerebral bridging veins (CBVs) were studied using advanced microtensile equipment. Detailed high-quality curves were obtained at different strain rates, showing a clearly nonlinear stress-strain response. In addition, the tissue of the CBVs exhibits stress relaxation and a preconditioning effect under cyclic loading, unequivocal indications of viscoelastic behavior. Interestingly, most previous literature that conducts uniaxial tensile tests had not found significant viscoelastic effects in CBVs, but the use of more sensitive tests allowed to observe the viscoelastic effects. For that reason, a careful mathematical analysis is presented, clarifying why in uniaxial tests with moderate strain rates, it is difficult to observe any viscoelastic effect. The analysis provides a theoretical explanation as to why many recent studies that investigated mechanical properties did not find a significant viscoelastic effect, even though in other circumstances, the CBV tissue would clearly exhibit viscoelastic behavior. Finally, this study provides reference values for the usual mechanical properties, as well as calculations of constitutive parameters for nonlinear elastic and viscoelastic models that would allow more accurate numerical simulation of CBVs in Finite Element-based computational models in future works.

A predictive model for fracture in human ribs based on in vitro acoustic emission data.

PURPOSE: The aim of this paper is to propose a fracture model for human ribs based on acoustic emission (AE) data. The accumulation of microcracking until a macroscopic crack is produced can be monitored by AE. The macrocrack propagation causes the loss of the structural integrity of the rib. METHODS: The AE technique was used in in vitro bending tests of human ribs. The AE data obtained were used to construct a quantitative model that allows an estimation of the failure stress from the signals detected. The model predicts the ultimate stress with an error of less than 3.5% (even at stresses 15% lower than failure stress), which makes it possible to safely anticipate the failure of the rib. RESULTS: The percolation theory was used to model crack propagation. Moreover, a quantitative probability-based model for the expected number of AE signals has been constructed, incorporating some ideas of percolation theory. The model predicts that AE signals associated with micro-failures should exhibit a vertical asymptote when stress increases. The occurrence of this vertical asymptote was attested in our experimental observations. The total number of microfailures detected prior to the failure is N ≈ 100 and the ultimate stress is σ ∞ = 197 ± 62 MPa. A significant correlation (p < 0.0001) between σ ∞ and the predicted value is found, using only the first N = 30 micro-failures (correlation improves for N higher). CONCLUSIONS: The measurements and the shape of the curves predicted by the model fit well. In addition, the model parameters seem to explain quantitatively and qualitatively the distribution of the AE signals as the material approaches the macroscopic fracture. Moreover, some of these parameters correlate with anthropometric variables, such as age or Body Mass Index. The proposed model could be used to predict the structural failure of ribs subjected to bending.

Influence of anthopometric variables on the mechanical properties of human rib cortical bone.

Objective. The mechanical properties of ribs from a large number ofpost-mortemhuman subjects (PMHS) were analyzed to search for variation according to age, sex or BMI in the sample. A large sample of specimens from different donors (N= 64) with a very wide range of ages and anthropometric characteristics was tested.Methods. Uniaxial tensile tests were used for a sample of coupons machined from cortical bone tissue in order to isolate the purely mechanical properties from the geometrically influenced properties of the rib. Each coupon is about 25 mm long and has a thickness of about 0.5 mm. The mechanical properties measured for each specimen/coupon include YM, yield stress, ultimate stress (maximum failure stress), ultimate strain, and resilience (energy to fracture of SED). The study provides new methodological improvements in DIC techniques.Results. This study is notable for using an atypically large sample of number of PMHS. The size of the sample allowed the authors to determine that age has a significant effect on failure stress (p< 0.0001), yield stress (p= 0.0047), ultimate strain (p< 0.0001) and resilience (p< 0.0001) [numbers in parentheses represent the correspondingp- values]. Finally, there is a combined effect, so that for a given age, an increase of BMI leads to a decrease of the maximum strain (i.e. cortical bone is less stiff when both age and BMI are higher).

Prediction of mechanical properties of human rib cortical bone using fractal dimension.

A large number of post mortem human subjects was used to investigate the relation between the micro-structure of rib cortical bone and the mechanical properties using Fractal Dimension. Uniaxial tensile tests were performed on coupons of rib cortical bone. Tensile strength, yield stress, Young's Modulus, maximum strain, and work to fracture were determined for each coupon. Fractal dimension was computed using CT images and Digital Image Correlation procedures. A highly significant effect of fractal dimension in the mechanical properties was found. In addition, the variation in mechanical properties was found to be adequately represented by Generalized Extreme Value type distributions.

Monitoring of Processing Conditions of an Ultrasonic Vibration-Assisted Ball-Burnishing Process.

Although numerous references present the beneficial effects on surface integrity of ultrasonic vibration-assisted ball burnishing (UVABB), nothing has been reported about the dynamic behavior of the UVABB tool, workpiece, and machine triad during the process. In this paper, a dynamic monitorization through a set of 5 accelerometers is tested to analyze the interactions between the tool-workpiece-machine mechanical assembly. A UVABB tool attached to a milling machine and equipped with a piezoelectric stack that is able to assist the process with a 40-kHz vibration is tested on a milled C45 steel surface. First, the natural frequencies of the mechanical system are obtained through hammer impact tests. Then, the vibratory signals transmitted during the execution of the process are monitored and compared to those: two feed velocities and two burnishing preloads, all with and without vibration-assistance. Results show that the proposed accelerometer set is valid to assess the behavior of a UVABB process. The system's natural frequencies are not varied by vibration-assistance and are not excited when the piezoelectric is functioning. It is confirmed that UVABB is safe for the machine and the tool, and there is no unexpected excited frequencies due to the piezoelectric excitation.

Mechanical Properties of 3D-Printing Polylactic Acid Parts subjected to Bending Stress and Fatigue Testing.

This paper aims to analyse the mechanical properties response of polylactic acid (PLA) parts manufactured through fused filament fabrication. The influence of six manufacturing factors (layer height, filament width, fill density, layer orientation, printing velocity, and infill pattern) on the flexural resistance of PLA specimens is studied through an L27 Taguchi experimental array. Different geometries were tested on a four-point bending machine and on a rotating bending machine. From the first experimental phase, an optimal set of parameters deriving in the highest flexural resistance was determined. The results show that layer orientation is the most influential parameter, followed by layer height, filament width, and printing velocity, whereas the fill density and infill pattern show no significant influence. Finally, the fatigue fracture behaviour is evaluated and compared with that of previous studies' results, in order to present a comprehensive study of the mechanical properties of the material under different kind of solicitations.