Stress-Assisted Thermal Diffusion Barrier Breakdown in Ion Beam Deposited Cu/W Nano-Multilayers on Si Substrate Observed by in Situ GISAXS and Transmission EDX.

The thermal stability of Cu/W nano-multilayers deposited on a Si substrate using ion beam deposition was analyzed in situ by GISAXS and transmission EDX-a combination of methods permitting the observation of diffusion processes within buried layers. Further supporting techniques such as XRR, TEM, WAXS, and AFM were employed to develop an extensive microstructural understanding of the multilayer before and during heating. It was found that the pronounced in-plane compressive residual stress and defect population induced by ion beam deposition result in low thermal stability driven by thermally activated self-interstitial and vacancy diffusion, ultimately leading to complete degradation of the layered structure at moderate temperatures. The formation of Cu protrusions was observed, and a model was formulated for stress-assisted Cu diffusion driven by Coble creep along W grain boundaries, along with the interaction with Si substrate, which showed excellent agreement with the observed experimental data. The model provided the explanation for the experimentally observed strong correlation between thin film deposition conditions, microstructural properties, and low thermal stability that can be applied to other multilayer systems.

Datasets for multi-scale diffraction analysis (synchrotron XRD and EBSD) of twinning-detwinning during tensile-compressive deformation of AZ31B magnesium alloy samples.

Diffraction data were collected using synchrotron X-ray scattering (sXRD) and electron back-scattered diffraction (EBSD) during in situ tensile-compressive deformation of Mg alloy AZ31B dogbone samples. The onset and evolution of twinning and detwinning were monitored based on intensity changes in sXRD 2D scattering patterns (which also provided average elastic strain values through the calculation of orientation-specific lattice spacing changes), and EBSD, that revealed the micro-scale grain morphology changes. The observations were interpreted and analysed with the help of crystal plasticity finite element modelling (CP-FEM), as reported in the published article (https://doi.org/10.1016/j.ijplas.2019.02.018).

On the Dependence of γ' Precipitate Size in a Nickel-Based Superalloy on the Cooling Rate from Super-Solvus Temperature Heat Treatment.

The ability to predict the sizes of secondary and tertiary γ' precipitate is of particular importance for the development and use of polycrystalline nickel-based superalloys in demanding applications, since the size of the precipitate exerts a strong effect on the mechanical properties. Many studies have been devoted to the development and application of sophisticated numerical models that incorporate the influence of chemical composition, concentration gradients, and interfacial properties on precipitate size and morphology. In the present study, we choose a different approach, concentrating on identifying a correlation between the mean secondary and tertiary γ' size and the cooling rate from solution treatment temperature. The data are collected using the precipitate size distribution analysis from high-resolution scanning electron microscopy. This correlation is expressed in the form of a power law, established using experimental measurement data and rationalized using a re-derivation of McLean's theory for precipitate growth, based on well-established thermodynamic principles. Specifically, McLean's model is recast to consider the effect of cooling rate. The derived model captures the correlation correctly despite its simplicity, and is able to predict the mean secondary and tertiary γ' precipitate size in a nickel superalloy, without complex modeling.

Nanoscale Origins of the Size Effect in the Compression Response of Single Crystal Ni-Base Superalloy Micro-Pillars.

Nickel superalloys play a pivotal role in enabling power-generation devices on land, sea, and in the air. They derive their strength from coherent cuboidal precipitates of the ordered γ' phase that is different from the γ matrix in composition, structure and properties. In order to reveal the correlation between elemental distribution, dislocation glide and the plastic deformation of micro- and nano-sized volumes of a nickel superalloy, a combined in situ nanoindentation compression study was carried out with a scanning electron microscope (SEM) on micro- and nano-pillars fabricated by focused ion beam (FIB) milling of Ni-base superalloy CMSX4. The observed mechanical response (hardening followed by softening) was correlated with the progression of crystal slip that was revealed using FIB nano-tomography and energy-dispersive spectroscopy (EDS) elemental mapping. A hypothesis was put forward that the dependence of material strength on the size of the sample (micropillar diameter) is correlated with the characteristic dimension of the structural units (γ' precipitates). By proposing two new dislocation-based models, the results were found to be described well by a new parameter-free Hall-Petch equation.