Maleic acid crosslinked starch/polyvinyl alcohol blend films with improved barrier properties for packaging applications.

Incorporating starch, which is a potential biodegradable substitute for petroleum-based polymers, into conventional polymers is challenging owing to limitations in processability and weak-performing resulting materials. Herein, corn starch/polyvinyl alcohol (PVA) blend films (starch: PVA ratio of 50:50) were prepared via the solvent casting method using glycerol as a plasticizer and with varying concentrations of maleic acid as the crosslinking agent. Fourier transform infrared spectroscopy revealed the molecular interactions of the maleic acid crosslinker with the polymeric network of starch and PVA through an ester linkage. The properties of the films were strongly dependent on the maleic acid concentration. An increasing maleic acid concentration imparted hydrophobicity to the film; therefore, water swelling was significantly reduced, and water resistance was enhanced. The film containing 20 wt% maleic acid exhibited excellent barrier properties, with the lowest oxygen and water vapor transmission rates of 0.5 ± 0.2 cc/m2⋅day and 232.3 ± 5.4 g/m2⋅day, respectively. Moreover, the mechanical properties of the film improved with increasing crosslinking. This study demonstrates that the addition of maleic acid leads to an improvement in the overall performance of starch/PVA blend films. Therefore, maleic acid-crosslinked films can be used as barrier materials in food packaging applications.

New Surface Modification of Hydrophilic Polyvinyl Alcohol via Predrying and Electrospinning of Hydrophobic Polycaprolactone Nanofibers.

Despite the excellent oxygen barrier and biodegradability of polyvinyl alcohol (PVA), its poor physical properties owing to its inherent hydrophilicity limit its application. In this paper, we report a novel surface modification technique for PVA films, involving the control of the predrying conditions (i.e., amount of residual solvent) of the coated PVA film and adjusting the electrospinning process of hydrophobic polycaprolactone (PCL) nanofibers onto the PVA films. The residual solvent of the coated PVA film was varied by changing the predrying time. A shorter predrying time increased the residual solvent content significantly (p < 0.05) and the flexibility of the coated PVA film. Moreover, scanning electron microscopy depicted the improved physical binding of hydrophobic PCL nanofibers to the hydrophilic PVA surface with increased penetration depth to the PVA film with shorter drying times. The PVA/PCL composite films with different predrying times and electrospun PCL nanofibers exhibited an apparent increase in the contact angle from 8.3° to 95.1°. The tensile strength of the pure PVA film increased significantly (p < 0.05) from 7.5 MPa to 77.4 MPa and its oxygen permeability decreased from 5.5 to 1.9 cc/m2·day. Therefore, our newly developed technique is cost-effective for modifying the surface and physical properties of hydrophilic polymers, broadening their industrial applications.

Effect of epichlorohydrin treatment on the coating process and performance of high-barrier paper packaging.

The fabrication of coated papers using hydrophilic and biodegradable polymers is important for developing sustainable packaging materials with high barrier and superior mechanical properties. However, water, which is used as the solvent in the paper coating process using hydrophilic polymers, deforms the shape of the paper and deteriorates performance. Therefore, we propose a new coating process that treats Kraft paper (KP) with epichlorohydrin (ECH) as a binder before the coating process. Crosslinked polyvinyl alcohol is coated on the ECH-treated KP using a solution casting method. ECH maintains the shape of the paper and improves coating uniformity; significantly enhances interfacial interactions, which increases barrier properties and sealing strength; and extends the shelf life of biscuits by reducing oxygen and moisture permeability. An ecotoxicity test using Lolium multiflorum demonstrates an insignificant phytotoxicity level for the as-prepared coated papers. Thus, ECH-treated KP is a potential candidate for high-barrier food packaging.

Mechanical, chemical, and bio-recycling of biodegradable plastics: A review.

The extensive use of petroleum-based non-biodegradable plastics for various applications has led to global concerns regarding the severe environmental issues associated with them. However, biodegradable plastics are emerging as green alternatives to petroleum-based non-biodegradable plastics. Biodegradable plastics, which include bio-based and petroleum-based biodegradable polymers, exhibit advantageous properties such as renewability, biocompatibility, and non-toxicity. Furthermore, certain biodegradable plastics are compatible with existing recycling streams intended for conventional plastics and are biodegradable in controlled and/or predicted environments. Recycling biodegradable plastics before their end-of-life (EOL) degradation further enhances their sustainability and reduces their carbon footprint. Since the production of biodegradable plastic is increasing and these materials will coexist with conventional plastics for many years to come, it is essential to identify the optimal recycling options for each of the most prevalent biodegradable plastics. The substitution of virgin biodegradable plastics by their recyclates leads to higher savings in the primary energy demand and reduces global warming impact. This review covers the current state of the mechanical, chemical, and bio-recycling of post-industrial and post-consumer waste of biodegradable plastics and their related composites. The effects of recycling on the chemical structure and thermomechanical properties of biodegradable plastics are also reported. Additionally, the improvement of biodegradable plastics by blending them with other polymers and nanoparticles is comprehensively discussed. Finally, the status of bioplastic usage, life cycle assessment, EOL management, bioplastic market, and the challenges associated with the recyclability of biodegradable plastics are addressed. This review gives comprehensive insights into the recycling processes that may be employed for the recycling of biodegradable plastics.

Packaging materials and technologies for microwave applications: a review1.

Packaging materials for microwave application should be generally designed based on products properties and processing conditions such as microwavability, susceptibility, processing condition, barrier properties, mechanical properties, storage condition, sustainability, convenience, and so on. Ready-to-eat products are packed in materials that can sustain thermal processing in an industrial oven and warming process in a household oven. In this context, high barrier polymers are versatile microwave packaging materials due to the microwave transparency (unlike metalized film) and high barrier. Additionally, microwave packaging materials used for ready-to-cook are intended to facilitate the microwave heating of the products in a domestic oven. The introduction of a functional feather to microwave packaging tends to improve the microwaving efficiency such as susceptor and shielding in the household oven or self-venting microwave packaging to safely release the internal steam. Furthermore, microwave-assisted thermal processing intends to control microbial contamination, requiring materials with adequate stability during processing and storage. The features of these materials are addressed in this review along with details on the basic requirements and advanced technologies for microwave packaging, microwave processing of prepackaged food, and migration testing. The prospects of microwave packaging materials in the near future are also discussed.

Packaging 4.0: The threshold of an intelligent approach.

The fourth industrial revolution (I4.0) intends to digitalize the product life cycle using smart technologies interconnected with web-based platforms. I4.0 elements can be employed to enable packaging 4.0 with improved productivity and efficiency. However, the applicability of I4.0 in packaging science has not been fully investigated due to the understanding gap regarding the I4.0 elements in packaging science. In addition, the evolution of market and customers' demands results in complexity, which requires a business model with a high level of precision. As packaging stays with goods from manufacturing to the consumer stage, the digitalization of the product life cycle using packaging can be realized. Herein, the implications of I4.0 on packaging science are discussed to identify the potential benefits of packaging 4.0 in various sectors, for example, manufacturing, materials, supply chain, retail, and postconsumer. In this study, packaging 4.0 is defined based on a framework comprised of packaging manufacturing, packaging and products, packaging and consumer, and packaging and sustainability (ecologically, economically, and socially). In addition, a decentralized model is introduced to realize a self-controlling concept using decentralized decision-making centers. In this context, packaging 4.0 can be enabled using the combination of horizontal integration of enterprises, vertical integration of enterprises, and end-to-end engineering. Smart devices, for example, sensors, indicators, actuators, and wearable smart devices, interconnected to the internet of things and the cloud is an efficient way to realize a decentralized paradigm. The implementation of an intelligent platform in the packaging 4.0 context enables decentralized data collection in the supply chain, in-store, and postpurchasing stages, which in turn realizes consistent life-cycle monitoring.

Regeneration Approach to Enhance the Antimicrobial and Antioxidant Activities of Chitosan for Biomedical Applications.

Owing to its biodegradability, non-toxicity, and biocompatibility, chitosan (Cs) is a ubiquitous biopolymer. However, applications of Cs are limited owing to the existence of strong inter- and intra-molecular hydrogen bonds within its network. To address this issue, we regenerated medium-molecular-weight Cs to enhance the physico-chemical and functional properties using a cationic approach. Accordingly, alkaline modification was employed to introduce an additional positive charge to the amine functional groups of Cs and moderately disintegrate the inter- and intra-hydrogen bonds. The chemical structure of Cs and regenerated chitosan (RCs) was confirmed through Fourier transform infrared and 1H-NMR spectroscopy. RCs showed higher zeta potential value compared to Cs. Additionally, using X-ray diffraction, RCs exhibited low crystallinity, which can be attributed to the repulsive force caused by the positive surface charge and the destruction of hydrogen bonds. The RCs exhibited stronger antioxidant activity than Cs. Furthermore, the minimum inhibition concentrations (MICs) of RCs against Escherichia coli and Staphylococcus aureus were reduced by almost four times compared with those of Cs. The superior functional properties of RCs can be attributed to the formation of a polycationic structure after alkaline modification. Thus, RCs can be introduced as potent agents for various biomedical purposes.

PET/Bio-Based Terpolyester Blends with High Dimensional Thermal Stability.

To improve the dimensional thermal stability of polyethylene terephthalate (PET), a poly(ethylene glycol 1,4-cyclohexane dimethylene (CHDM) isosorbide (ISB) terephthalate) (PEICT) known as ECOZEN®T110 (EZT) was introduced into PET using a melt blending technique. The miscibility, morphology, and thermal properties of the PET/EZT samples were investigated. The introduction of amorphous EZT into semi-crystalline PET increased the glass transition temperature (Tg) but decreased the crystallinity, which could be related to the transesterification reaction. By adding EZT contents up to 20%, the PET/EZT samples showed a single Tg, which indicated the miscibility between PET and EZT. However, two Tg values were observed in the PET/EZT samples with higher EZT contents (30-70%), indicating partial miscibility. This may have been due to the slightly different rheological and thermodynamic parameters that were affected by a higher ratio of bulky (rigid ISB and ductile CHDM) groups in EZT. However, the heat distortion temperature of the PET/EZT samples remarkably increased, which indicated that the dimensional stability was truly enhanced. Although the crystallinity of the PET/EZT samples decreased with increasing EZT content, the tensile strength and Young's modulus decreased slightly. Based on these results, the as-prepared PET/EZT samples with high dimensional stability can be used as a high-temperature polymeric material in various applications.

Photografting of biochelator onto polypropylene film as an antioxidant clean label.

A ligand film with citric acid (CA) on the surface as a biochelator was prepared via photografting. Polypropylene film was photochemically brushed by immobilizing glycidyl methacrylate onto the film surface (PP-g-GMA) in the presence of benzophenone. The ligand film (PP-g-GMA-g-CA) was developed via a ring-opening reaction between PP-g-GMA and CA. The chemical structure was examined using Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy. Microstructure and grafting morphology were observed using scanning electron microscopy and atomic force microscopy, and brushed-like configuration and porous surface morphology were described. A large amount of carboxylic acid (215 ± 11 nm) was detected on the surface of PP-g-GMA-g-CA and afforded chelation of Fe3+ (215 ± 11 nm). This ligand film exhibited chelating activity in vitamin C and virgin olive oil (p < 0.05), which extended the shelf-life of these foods. Moreover, overall migration analysis demonstrated that it can be considered as a non-migratory antioxidant.

Preparation and characterization of positively surface charged zinc oxide nanoparticles against bacterial pathogens.

Solvothermal synthesis was used to investigate the formation of zinc oxide (ZnO) nanoparticles (NPs). A series of ZnO NPs was synthesized with different relative ratios of didodecyldimethylammonium bromide (DDAB) and zinc nitrate (ZN). The variation in the molarity influenced the crystallinity, size, and morphology of the obtained ZnO NPs. X-ray diffraction, Fourier-transform infrared spectroscopy, field-emission scanning electron microscopy, high-resolution transmission electron microscopy, and zeta potential analysis were used to study the characteristic features of the ZnO NPs. The ZnO surface charge, size, and morphological structure were highly reliant on the concentrations of DDAB and ZN. With increasing relative ratio of DDAB to ZN, the particle size of ZnO NPs decreased and the surface charge increased to higher positive value. The ZnO NPs synthesized with cationic liquid DDAB presented enhanced performance in preventing the growth of Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) strains. The antibacterial activity of ZnO NPs have direct contact with the microbial cell wall resulting in destruction of bacterial cell integrity, release of antimicrobial Zn2+ ions, and induce cell death. This is due to the positively charged smaller ZnO NPs, prepared with DDAB cationic surfactant, effectively acting as an antimicrobial agent against food-borne pathogenic bacteria.

Effects of incorporating calcined corals as natural antimicrobial agent into active packaging system for milk storage.

A series of nylon (NY)/linear low-density polyethylene (LLDPE) containing calcined corals (NY/LL-CORALS) composite films were prepared using the cast extrusion method. We investigated the effect of different contents of incorporated calcined corals on the physical properties and antimicrobial activity of the composite films as well as their feasibility for milk storage applications. The results indicated that the main compound in calcined corals was calcium oxide (CaO). As the calcined corals content increased, the crystallinity of the composite films slightly decreased, but no significant changes in their thermal stability and permeability were observed. The NY/LL-CORALS composite films exhibited excellent antimicrobial performance against Escherichia coli and Staphylococcus aureus. Notably, the NY/LL-CORALS packaging significantly extended the lag time of bacteria and delayed the bacterial growth cycle in milk during storage. Thus, the NY/LL-CORALS composite films could be a potential food packaging material that could prolong the shelf life of fresh food.

Calcined marine coral powders as a novel ecofriendly antimicrobial agent.

In this study, natural waste of marine corals was calcined to prepare an antimicrobial agent. Energy-dispersive X-ray fluorescence spectroscopy showed that the major element and compound of calcined corals were Ca and CaO, respectively, while X-ray photoelectron spectroscopy revealed the occurrence of more than one oxygen species (O1s) on the surface of calcined corals, which was ascribed to the presence of MgO. Scanning electron microscopy imaging showed that calcined corals had a rough surface and an irregular shape, and the particle size distribution indicated that the average particle size of the calcined corals was 7.3 µm. The calcined corals exhibited large zones of inhibition against gram-positive (Staphylococcus aureus) and gram-negative (Escherichia coli) bacteria as well as a fungus (Penicillium sp.), in the antimicrobial tests using well diffusion method. Notably, as a membrane-active and species-specific agent, pronounced antimicrobial activity for calcined corals was observed against S. aureus. Our newly developed bioactive calcined corals could be the potential antimicrobial agents in medical, biological, and food packaging applications.

Pollution, Toxicity and Carcinogenicity of Organic Dyes and their Catalytic Bio-Remediation.

Water pollution due to waste effluents of the textile industry is seriously causing various health problems in humans. Water pollution with pathogenic bacteria, especially Escherichia coli (E. coli) and other microbes is due to the mixing of fecal material with drinking water, industrial and domestic sewage, pasture and agricultural runoff. Among the chemical pollutants, organic dyes due to toxic nature, are one of the major contaminants of industrial wastewater. Adequate sanitation services and drinking quality water would eliminate 200 million cases of diarrhea, which results in 2.1 million less deaths caused by diarrheal disease due to E. coli each year. Nanotechnology is an excellent platform as compared to conventional treatment methods of water treatment and remediation from microorganisms and organic dyes. In the current study, toxicity and carcinogenicity of the organic dyes have been studied as well as the remediation/inactivation of dyes and microorganism has been discussed. Remediation by biological, physical and chemical methods has been reviewed critically. A physical process like adsorption is cost-effective, but can't degrade dyes. Biological methods were considered to be ecofriendly and cost-effective. Microbiological degradation of dyes is cost-effective, eco-friendly and alternative to the chemical reduction. Besides, certain enzymes especially horseradish peroxidase are used as versatile catalysts in a number of industrial processes. Moreover, this document has been prepared by gathering recent research works related to the dyes and microbial pollution elimination from water sources by using heterogeneous photocatalysts, metal nanoparticles catalysts, metal oxides and enzymes.

Poly(Lactic Acid)/Zno Bionanocomposite Films with Positively Charged Zno as Potential Antimicrobial Food Packaging Materials.

A series of PLA/ZnO bionanocomposite films were prepared by introducing positively surface charged zinc oxide nanoparticles (ZnO NPs) into biodegradable poly(lactic acid) (PLA) by the solvent casting method, and their physical properties and antibacterial activities were evaluated. The physical properties and antibacterial efficiencies of the bionanocomposite films were strongly dependent on the ZnO NPs content. The bionanocomposite films with over 3% ZnO NPs exhibited a rough surface, poor dispersion, hard agglomerates, and voids, leading to a reduction in the crystallinity and morphological defects. With the increasing ZnO NPs content, the thermal stability and barrier properties of the PLA/ZnO bionanocomposite films were decreased while their hydrophobicity increased. The bionanocomposite films showed appreciable antimicrobial activity against Staphylococcus aureus and Escherichia coli. Especially, the films with over 3% of ZnO NPs exhibited a complete growth inhibition of E. coli. The strong interactions between the positively charged surface ZnO NPs and negatively charged surface of the bacterial membrane led to the production of reactive oxygen species (ROS) and eventually bacterial cell death. Consequently, these PLA/ZnO bionanocomposite films can potentially be used as a food packaging material with excellent UV protective and antibacterial properties.

Allyl isothiocyanate encapsulated halloysite covered with polyacrylate as a potential antibacterial agent against food spoilage bacteria.

Allyl isothiocyanate (AITC) is a highly volatile organic compound that is a potential antibacterial agent against food spoilage bacteria. Naturally formed halloysite nanotubes (HNTs) have a length of 1 µm and diameter ranging from 10 to 50 nm. The biocompatibility of HNT allows safe release of drugs to bacterial cells at a relatively low concentration compared to other systems. We encapsulated AITC inside HNTs that were then coated with sodium polyacrylate (PA). The HNT-AITC-PA nanocomposites (NCs) were characterized by Fourier-transform infrared spectroscopy, thermal gravimetric, X-ray diffraction, scanning electron microscopy, and transmission electron microscopy analyses. In vitro antibacterial activity was evaluated against gram positive (Staphylococcus aureus) and gram negative (Escherichia coli) bacteria capable of food spoilage. HNT-AITC-PA NCs effectively inhibited the growth of both bacteria. The activity was pronounced against E. coli at 100 µg/mL, with concentrations of 25 µg/mL and 200 µg/mL reducing the viable cell population by 41% and 96%, respectively. Thus, HNT-AITC-PA NCs are a novel and promising material against food spoilage bacteria for use in active antibacterial food packaging.

Influence of Mg doping on the structural, morphological, optical, thermal, and visible-light responsive antibacterial properties of ZnO nanoparticles synthesized via co-precipitation.

Mg-doped zinc oxide (Zn1-xMgxO, where x = 0.000, 0.001, 0.003, 0.005, and 0.010 M) nanoparticles (MgZnO NPs) were synthesized via a co-precipitation method and subjected to various analyses for application as functional additives in food packaging. The MgZnO NPs were successfully formed at approximately 360 °C and showed an increase in the optical band gap with respect to the increase in the concentration of Mg doping. The X-ray diffraction and scanning electron microscopy analyses of MgZnO NPs confirmed the formation of hexagonal wurtzite structure and rod-like morphology. X-ray photoelectron spectra revealed that the Mg (1s) peaks centered at 1303.35 and 1303.38 eV were ascribed to the presence of Mg2+ replacing Zn2+. Transmission electron microscopy images showed rod shapes with the length of 208-650nm and width of 84-142 nm. Various concentrations of synthesized MgZnO NPs were investigated against a gram-negative (Escherichia coli - DH5α) bacterial strain under light and dark conditions. Among the studied samples, 0.010 M MgZnO NPs of concentration 3 mg/mL showed the best antibacterial activity under the light condition. MgZnO NPs revealed uneven ridges on the outer surface, which promote the diffusion ability of Zn2+ and increased production of reactive oxygen species, and consequently lead to bacterial lysis. Furthermore, this study demonstrates excellent feasibility for the application of MgZnO NPs as fillers with good antibacterial activity, especially in antimicrobial food packaging applications.

Development of functional antimicrobial papers using chitosan/starch-silver nanoparticles.

In the present work, we report the synthesis of chitosan:starch­silver nanoparticle (Cht:St-AgNPs) coated papers for antimicrobial packaging applications. The starch-assisted synthesized St-AgNPs are spherical in shape with an average particle size of 7 nm. Chitosan was mixed into the synthesized St-AgNPs solution with different ratios of 9:1, 8:2, 7:3, and 5:5 by weight. Further, the influence of different ratios of Cht:St-AgNPs on the various paper properties such as mechanical properties, water and oil resistance, and antimicrobial activities was investigated. It was observed that the properties of the coated papers were strongly dependent on the composition of Cht:St-AgNPs. The Cht:St-AgNPs-coated paper prepared with the ratio of 9:1 showed excellent mechanical properties and good resistance properties against water and oil. The Cht:St-AgNPs coated papers showed a remarkable enhancement in mechanical strength, oil and water resistance, and antibacterial and antifungal activity, which can make them a potential candidate for functional antimicrobial packaging applications.

Preparation and Characterization of Poly(ether-block-amide)/Polyethylene Glycol Composite Films with Temperature-Dependent Permeation.

A series of poly(ether-block-amide) (PEBAX)/polyethylene glycol (PEG) composite films (PBXPG) were prepared by solution casting technique. This study demonstrates how the incorporation of different molecular weight PEG into PEBAX can improve the as-prepared composite film performance in gas permeability as a function of temperature. Additionally, we investigated the effect of PEG with different molecular weights on gas transport properties, morphologies, thermal properties, and water sorption. The thermal stability of the composite films increased with increasing molecular weight of PEG, whereas the water sorption and total surface energy decreased. As the temperature increased from 10 to 80 °C, the low (L)-PBXPG and medium (M)-PBXPG films showed a trend similar to the pure PEBAX film. However, the high (H)-PBXPG film with relatively high molecular weight exhibited a distinct permeation jump in the phase change region of H-PEG, which is related to the temperature dependent changes in the morphology structure such as crystallinity and the chemical affinity between the polymer film and gas molecule. Based on these results, it can be expected that H-PBXPG composite films can be used as self-ventilating materials in microwave cooking.

One-step synthesis of starch-silver nanoparticle solution and its application to antibacterial paper coating.

Antibacterial starch-silver nanoparticles (ST-AgNPs) for use as coating solutions were prepared in a single step by ultrasonicating a mixture of starch, silver nitrate, and distilled water. The starch was used as an eco-friendly and inexpensive reducing agent. UV-vis spectra and transmission electron microscopy indicated that our single-step process was effective for synthesizing starch-based coating solution with AgNPs. Further, the as-prepared coating solution with AgNPs was applied to expand the application of paper for antibacterial packaging. The starch-coated paper with AgNPs showed not only highly enhanced oil resistance, but also excellent antibacterial activity, making our biodegradable starch-coated paper with AgNPs highly feasible for packaging applications.

Chitosan-mediated synthesis of flowery-CuO, and its antibacterial and catalytic properties.

In the current investigation, CuO with a flower-like morphology has been successfully synthesized in situ in a chitosan medium (0.0015gmL-1) from copper nitrate (Cu(NO3)2·3H2O) and ammonia solution via a facile microwave-induced method. The as-prepared CuO was characterized by SEM, TEM, EDX, XRD, FTIR and TGA. The antibacterial activity of the flower-CuO against Escherichia coli was examined by analyzing colony forming units, and it was proved that the flower-CuO was able to kill >99% bacteria. Further, the flower-CuO exhibited excellent catalytic activity towards the reduction of 4-nitrophenol to 4-aminophenol in the presence of NaBH4. The reaction kinetics followed a pseudo-first-order rate law with a rate constant of 0.183min-1. To the best of our knowledge, this is the first time that copper oxide with the flower-like morphology has been synthesized by using a chitosan solution.