Photocurable High-Energy Polymer-Based Materials for 3D Printing.

Digital light processing (DLP) or stereolithography is the most promising method of additive manufacturing (3D printing) of products based on high-energy materials due to, first of all, the absence of a high-temperature impact on the material. This paper presents research results of an ultraviolet (UV)-cured urethane methacrylate polymer containing 70 wt.% of high-energy solid powder based on ammonium salts, which is intended for digital light processing. Polymerization of the initial slurry is studied herein. It is shown that the addition of coarse powder transparency for the UV radiation to resin increases its curing depth. The thickness of the layer, which can polymerize, varies from 600 µm to 2 mm when the light power density ranges from 20 to 400 mJ/cm2, respectively. In DLP-based 3D printing, the obtained material density is 92% of the full density, while the compressive strength is 29 ± 3 MPa, and the ultimate tensile strength is 13 ± 1.3 MPa. The thermogravimetric analysis shows the decrease in the thermal decomposition temperature of UV-cured resin with high-energy additives compared to the thermal decomposition temperatures of the initial components separately. Thermal decomposition is accompanied by intensive heat generation. The burning rate of obtained samples grows from 0.74 to 3.68 mm/s, respectively, at the pressure growth from 0.1 to 4 MPa. Based on the results, it can be concluded that DLP-based 3D printing with the proposed UV photocurable resin is rather promising for the fabrication of multicomponent high-energy systems and complex profile parts produced therefrom.

Structure and Frictional Properties of Ultrahard AlMgB14 Thin Coatings.

This paper presents the results of studies on AlMgB14-based ceramic coatings deposited on WC-Co hard alloy substrates using RF plasma sputtering. The aim of this work is to study the structure, phase composition, and mechanical properties of AlMgB14-based coatings depending on the sputtering mode. According to the results of the microstructural study, the bias voltage applied to the substrate during the sputtering process significantly contributed to the formation of the coating morphology. Based on the results of compositional and structural studies by energy dispersive X-ray spectroscopy, X-ray diffraction, and Raman spectroscopy, it was found that the coatings are composed of nanocrystalline B12 icosahedrons distributed in an amorphous matrix consisting of Al, Mg, B, and O elements. The nanohardness of the coatings varied from 24 GPa to 37 GPa. The maximum value of the hardness together with the lowest coefficient of friction (COF) equal to 0.12 and wear resistance of 7.5 × 10-5 mm3/N·m were obtained for the coating sputtered at a bias voltage of 100 V. Compared with the COF of the original hard alloy substrate, which is equal to 0.31, it can be concluded that the AlMgB14-based coatings could reduce the COF of WC-based hard alloys by more than two times. The hardness and tribological properties of the coatings obtained in this study are in good agreement with the properties of AlMgB14-based materials obtained by other methods reported in the literature.

Experimental and Theoretical Study of Ultra-Hard AlMgB14-TiB2 Composites: Structure, Hardness and Self-Lubricity.

It is known that the presence of oxygen phases in hard materials leads to an undesirable decrease in the mechanical properties. In materials based on AlMgB14, the main oxygen impurity is spinel MgAl2O4; it significantly reduces the hardness of AlMgB14 and its formation during sintering is inevitable. In this work, the ultra-hard spark plasma sintered (SPSed) AlMgB14-TiB2 composite material was fabricated from the AlMgB14-TiB2 precursor obtained by self-propagating high-temperature synthesis (SHS). Due to the high synthesis temperatures, the main oxygen phase in the obtained composite was Al4B2O9 instead of spinel MgAl2O4. It was found that the obtained composite has excellent mechanical properties. The maximum hardness of the sample is 44.1 GPa. The presence of oxygen in the form of the Al4B2O9 phase led to unexpected results: the friction coefficient of the obtained AlMgB14-TiB2 composite under dry conditions against the Al2O3 counter-specimen is approximately four times lower than the friction coefficient of pure ceramic AlMgB14 (0.18 against 0.7, respectively). Based on the observed results, it was found that the Al4B2O9 particles formed during the SHS are responsible for the low friction coefficient. The quantum chemical calculations showed that the elastic moduli of Al4B2O9 are significantly smaller than the elastic moduli of AlMgB14 and TiB2. Thus, during sliding, Al4B2O9 particles are squeezed out onto the composite surface, form the lubricating layer and reduce the friction coefficient.

On the Tensile Strength of Spark Plasma Sintered AlMgB14 Ceramics.

In this work, the structure, phase composition, hardness and tensile strength of the AlMgB14-based material obtained by spark plasma sintering (SPS) were investigated. According to the XRD results, the spark plasma sintered material contains 94 wt% AlMgB14 phase and 6 wt% spinel MgAl2O4. Analysis of the SEM images showed that the obtained AlMgB14 sample has a dense structure; the relative density of the sample is 98.6%. The average microhardness of the spark plasma sintered (SPSed) sample is 29 ± 0.88 GPa. According to the results of the Brazilian test, the tensile strength of AlMgB14 is 56 MPa. The fracture is characterized by a single straight tensile crack that divides the sample along the compression line into two halves. The type of fracture in the AlMgB14 sample can be characterized as a cleavage fracture due to crack growth occurring in accordance with the transcrystalline fracture. The tensile strength of the obtained material is in good agreement with the tensile strength of boride and oxide ceramics studied in other works.