Reprocessable, Self-Healing, and Creep-Resistant Covalent Adaptable Network Made from Chain-Growth Monomers with Dynamic Covalent Thionourethane and Disulfide Cross-Links.

We synthesized covalent adaptable networks (CANs) made from chain-growth comonomers using nonisocyanate thiourethane chemistry. We derivatized glycidyl methacrylate with cyclic dithiocarbonate (GMA-DTC), did a free-radical polymerization of n-hexyl methacrylate with GMA-DTC to obtain a statistical copolymer with 8 mol % GMA-DTC, and cross-linked it with difunctional amine. The dynamic covalent thionourethane and disulfide bonds lead to CAN reprocessability with full recovery of the cross-link density; the temperature dependence of the rubbery plateau modulus indicates that associative character dominates the dynamic response. The CAN exhibits complete self-healing at 110 °C with tensile property recovery and excellent creep resistance at 90-100 °C. Stress relaxation at 140-170 °C reveals an activation energy of 105 ± 6 kJ/mol, equal to the activation energy (Ea) of the CAN poly(n-hexyl methacrylate) backbone α-relaxation. We hypothesize that CANs with exclusively or predominantly associative dynamics have their stress-relaxation Ea defined by the α-relaxation Ea. This hypothesis is supported by stress relaxation studies on a similar poly(n-lauryl methacrylate)-based CAN.

Random Copolymers Based on 2-Ethylhexyl Acrylate Exhibit Unusual Glass Transition Breadth and Facile Autonomous Self-Healing over a Broad Composition Range.

Statistical copolymers are commercially important because their properties can be tuned by comonomer selection and composition. Rubbery-state styrene (S)/n-butyl acrylate (nBA) copolymers have previously been reported to exhibit facile, autonomous self-healing over a narrow composition band (47/53 to 53/47 mol%). The need for a narrow composition band is explained by alternating comonomer sequences that accommodate interchain secondary bonding. It is hypothesized that copolymers that achieve interchain secondary bonding without alternating sequences can exhibit facile self-healing over a broad composition range. 2-ethylhexyl acrylate (EHA) is identified as yielding sequence-independent secondary bonding interactions. For these interactions it is tested experimentally by glass transition breadth in rubbery-state S/EHA copolymers, with S/n-hexyl acrylate (nHA) and S/nBA copolymers as controls. The n-alkyl acrylate random copolymers exhibit enhanced glass transition breadths over narrow composition bands that correspond to autonomous self-healing. In contrast, S/EHA copolymers exhibit much greater glass transition breadths than S/nHA and S/nBA copolymers at all compositions tested as well as self-healing of damage over a broad composition range with full tensile-property recovery, often in 3-10 h. Characterization of glass transition breadth may serve as a simple screening tool for identifying copolymers that exhibit broad-composition-range, facile, autonomous self-healing and contribute to polymer resilience and sustainability.

Techno-economic Analysis and Life Cycle Assessment of Biomass-Derived Polyhydroxyurethane and Nonisocyanate Polythiourethane Production and Reprocessing.

Nonisocyanate polyurethanes (NIPUs) show promise as more sustainable alternatives to conventional isocyanate-based polyurethanes (PUs). In this study, polyhydroxyurethane (PHU) and nonisocyanate polythiourethane (NIPTU) production and reprocessing models inform the results of a techno-economic analysis and a life cycle assessment. The profitability of selling PHU and NIPTU is rationalized by identifying significant production costs, indicating that raw materials drive the costs of PHU and NIPTU production and reprocessing. After stepping along a path of process improvements, PHU and NIPTU can achieve minimum selling prices (MSPs) of 3.15 and 4.39 USD kg-1, respectively. Depolymerization yields need to be optimized, and polycondensation reactions need to be investigated for the reprocessing of NIPUs into secondary (2°) NIPUs. Of the NIPUs examined here, PHU has a low depolymerization yield and NIPTU has a high depolymerization yield. Fossil energy use, greenhouse gas (GHG) emissions, and water consumption are reported for the biobased production of PHU, NIPTU, 2° PHU, and 2° NIPTU and compared with baseline values for fossil-based PU production. There are options for reducing environmental impacts, which could make these pathways more sustainable. If barriers to implementation are overcome, 2° NIPUs can be manufactured at lower cost and environmental impacts than those of virgin NIPUs.

Rapidly Self-Healable and Melt-Extrudable Polyethylene Reprocessable Network Enabled with Dialkylamino Disulfide Dynamic Chemistry.

Catalyst-free, radical-based reactive processing is used to transform low-density polyethylene (LDPE) into polyethylene covalent adaptable networks (PE CANs) using a dialkylamino disulfide crosslinker, BiTEMPS methacrylate (BTMA). Two versions of BTMA are used, BTMA-S2, with nearly exclusively disulfide bridges, and BTMA-Sn, with a mixture of oligosulfide bridges, to produce S2 PE CAN and Sn PE CAN, respectively. The two PE CANs exhibit identical crosslink densities, but the S2 PE CAN manifests faster stress relaxation, with average relaxation times ∼4.5 times shorter than those of Sn PE CAN over a 130 to 160 °C temperature range. The more rapid dynamics of the S2 PE CAN translate into a shorter compression-molding reprocessing time at 160 °C of only 5 min (vs 30 min for the Sn PE CAN) to achieve full recovery of crosslink density. Both PE CANs are melt-extrudable and exhibit full recovery within experimental uncertainty of crosslink density after extrusion. Both PE CANs are self-healable, with a crack fully repaired and the original tensile properties restored after 30 min for the S2 PE CAN or 60 min for the Sn PE CAN at a temperature slightly above the LDPE melting point and without the assistance of external forces.

Reprocessable Polymer Networks Containing Sulfur-Based, Percolated Dynamic Covalent Cross-Links and Percolated or Non-Percolated, Static Cross-Links.

One method to improve the properties of covalent adaptable networks (CANs) is to reinforce them with a fraction of permanent cross-links without sacrificing their (re)processability. Here, a simple method to synthesize poly(n-hexyl methacrylate) (PHMA) and poly(n-lauryl methacrylate) (PLMA) networks containing static dialkyl disulfide cross-links (utilizing bis(2-methacryloyl)oxyethyl disulfide, or DSDMA, as a permanent cross-linker) and dynamic dialkylamino sulfur-sulfur cross-links (utilizing BiTEMPS methacrylate as a dissociative dynamic covalent cross-linker) is presented. The robustness and (re)processability of the CANs are demonstrated, including the full recovery of cross-link density after recycling. The authors also investigate the effect of static cross-link content on the stress relaxation responses of the CANs with and without percolated, static cross-links. As PHMA and PLMA have very different activation energies of their respective cooperative segmental mobilities, it is shown that the dissociative CANs without percolated, static cross-links have activation energies of stress relaxation that are dominated by the dissociation of BiTEMPS methacrylate cross-links rather than by the cooperative relaxations of backbone segments, i.e., the alpha relaxation. In CANs with percolated, static cross-links, the segmental relaxation of side chains, i.e., the beta relaxation, is critical in allowing for large-scale stress relaxation and governs their activation energies of stress relaxation.

Eliminating the Tg-confinement and fragility-confinement effects in poly(4-methylstyrene) films by incorporation of 3 mol % 2-ethylheyxl acrylate comonomer.

Nanoconfined poly(4-methylstyrene) [P(4-MS)] films exhibit reductions in glass transition temperature (Tg) relative to bulk Tg (Tg,bulk). Ellipsometry reveals that 15-nm-thick P(4-MS) films supported on silicon exhibit Tg - Tg,bulk = - 15 °C. P(4-MS) films also exhibit fragility-confinement effects; fragility decreases ∼60% in going from bulk to a 20-nm-thick film. Previous research found that incorporating 2-6 mol % 2-ethylhexyl acrylate (EHA) comonomer in styrene-based random copolymers eliminates Tg- and fragility-confinement effects in polystyrene. Here, we demonstrate that incorporating 3 mol % EHA in a 4-MS-based random copolymer, 97/3 P(4-MS/EHA), eliminates the Tg- and fragility-confinement effects. The invariance of fragility with nanoconfinement of 97/3 P(4-MS/EHA) films, hypothesized to originate from the interdigitation of ethylhexyl groups, indicates that the presence of EHA prevents the free surface from perturbing chain packing and the cooperative mobility associated with Tg. This method of eliminating confinement effects is advantageous as it relies on the simplest of polymerization methods and neat copolymer only slightly altered in composition from homopolymer. We also investigated whether we could eliminate the Tg-confinement effect with low levels of 2-ethylhexyl methacrylate (EHMA) in 4-MS-based or styrene-based copolymers. Although EHMA is structurally nearly identical to EHA, 4-MS-based and styrene-based copolymers incorporating 4 mol % EHMA exhibit Tg-confinement effects similar to P(4-MS) and polystyrene. These results support the special character of EHA in eliminating confinement effects originating at free surfaces.

Tailoring Interactions of Random Copolymer Polyelectrolyte Complexes to Remove Nanoplastic Contaminants from Water.

We investigate the usage of polyelectrolyte complex materials for water remediation purposes, specifically their ability to remove nanoplastics from water, on which there is currently little to no prior research. We demonstrate that oppositely charged random copolymers are effective at quantitatively removing nanoplastic contamination from aqueous solution. The mechanisms underlying this remediation ability are explored through computational simulations, with corroborating quartz crystal microbalance adsorption experiments. We find that hydrophobic nanostructures and interactions likely play an important role.

Reprocessable and Recyclable Chain-Growth Polymer Networks Based on Dynamic Hindered Urea Bonds.

Conventional cross-linked polymers cannot be reprocessed because of the presence of permanent covalent cross-links, preventing reuse and recycling. Covalent adaptable networks (CANs) employ dynamic covalent bonds that undergo dynamic reactions under external stimulus, allowing recyclability of these network materials. Hindered urea chemistry is one of the recently discovered dissociative dynamic chemistries. While hindered urea bonds have traditionally been exploited in the synthesis of step-growth type CANs, the use of hindered urea bonds in the synthesis of chain-growth-type dynamic networks has only been narrowly explored. Here, we present a simple, catalyst-free, fast method to synthesize a hindered-urea-based dynamic cross-linker that can undergo a free radical polymerization with vinyl-type monomers or polymers to form reprocessable CANs. Using this cross-linker, we developed dynamic polymethacrylate networks that can be (re)processed at 80 °C. These dynamic covalent networks exhibit full recovery of cross-link density after multiple recycling steps; they are only the second chain-growth network synthesized directly and exclusively from carbon-carbon double bond monomers to demonstrate such recovery. Unlike other dissociative dynamic polymer networks, polymethacrylate networks that contain dissociative dynamic hindered urea bonds do not flow and maintain their network structure even at high temperature (300 °C). Despite its relatively fast reprocessability, the network showed delayed and extremely slow stress relaxation at the processing temperature. This work offers a simple approach to obtain reprocessable addition-type networks based on hindered urea bonds while revealing the limitations of stress relaxation experiments in relationship to the processability of some dynamic polymer networks.

Functional enzyme-polymer complexes.

SignificanceThe use of biological enzyme catalysts could have huge ramifications for chemical industries. However, these enzymes are often inactive in nonbiological conditions, such as high temperatures, present in industrial settings. Here, we show that the enzyme PETase (polyethylene terephthalate [PET]), with potential application in plastic recycling, is stabilized at elevated temperature through complexation with random copolymers. We demonstrate this through simulations and experiments on different types of substrates. Our simulations also provide strategies for designing more enzymatically active complexes by altering polymer composition and enzyme charge distribution.

Photocurable bioresorbable adhesives as functional interfaces between flexible bioelectronic devices and soft biological tissues.

Flexible electronic/optoelectronic systems that can intimately integrate onto the surfaces of vital organ systems have the potential to offer revolutionary diagnostic and therapeutic capabilities relevant to a wide spectrum of diseases and disorders. The critical interfaces between such technologies and living tissues must provide soft mechanical coupling and efficient optical/electrical/chemical exchange. Here, we introduce a functional adhesive bioelectronic-tissue interface material, in the forms of mechanically compliant, electrically conductive, and optically transparent encapsulating coatings, interfacial layers or supporting matrices. These materials strongly bond both to the surfaces of the devices and to those of different internal organs, with stable adhesion for several days to months, in chemistries that can be tailored to bioresorb at controlled rates. Experimental demonstrations in live animal models include device applications that range from battery-free optoelectronic systems for deep-brain optogenetics and subdermal phototherapy to wireless millimetre-scale pacemakers and flexible multielectrode epicardial arrays. These advances have immediate applicability across nearly all types of bioelectronic/optoelectronic system currently used in animal model studies, and they also have the potential for future treatment of life-threatening diseases and disorders in humans.

Heterogeneous Charged Complexes of Random Copolymers for the Segregation of Organic Molecules.

Nature harnesses the disorder of intrinsically disordered proteins to organize enzymes and biopolymers into membraneless organelles. The heterogeneous nature of synthetic random copolymers with charged, polar, and hydrophobic groups has been exploited to mimic intrinsically disordered proteins, forming complexes with enzymatically active proteins and delivering them into nonbiological environments. Here, the properties of polyelectrolyte complexes composed of two random copolymer polyelectrolytes are studied experimentally and via simulation with the aim of exploiting such complexes for segregating organic molecules from water. The anionic polyelectrolyte contains hydrophilic and hydrophobic side chains and forms self-assembled hydrophobic domains. The cationic polymer is a high-molecular-weight copolymer of hydrophilic and charged side groups and acts as a flocculant. We find that the polyelectrolyte complexes obtained with this anionic and cationic random copolymer system are capable of absorbing small cationic, anionic, and hydrophobic organic molecules, including perfluorooctanoic acid, a compound of great environmental and toxicologic concern. Importantly, these macroscopic complexes can be easily removed from water, thereby providing a simple approach for organic contaminant removal in aqueous media. MARTINI and coarse-grained molecular dynamics simulations explore how the microscale heterogeneity of these random copolymer complexes relates to their segregation functionality.

Lateral diffusion of single poly(ethylene oxide) chains on the surfaces of glassy and molten polymer films.

Fluorescence correlation spectroscopy was used to show that the temperature-dependent diffusion coefficient of poly(ethylene oxide) (PEO) adsorbed on polystyrene and different poly(alkyl methacrylate) (PAMA) films in aqueous solution exhibited a maximum close to (but below) the surface glass transition temperature, Tgs, of the film. This elevated diffusion was observed over a small range of temperatures below Tgs for these surfaces, and at other temperatures, the diffusion was similar to that on silicon, although the diffusion coefficient for PEO on polystyrene at temperatures above Tgs did not completely decrease to that on silicon, in contrast to the PAMA surfaces. It is concluded that the enhanced surface mobility of the films near the surface glass transition temperature induces conformational changes in the adsorbed PEO. The origin of this narrow and dramatic increase in diffusion coefficient is not clear, but it is proposed that it is caused by a coupling of a dominant capillary mode in the liquid surface layer with the polymer. Friction force microscopy experiments also demonstrate an unexpected increase in friction at the same temperature as the increase in diffusion coefficient.

Reprocessable Polyhydroxyurethane Network Composites: Effect of Filler Surface Functionality on Cross-link Density Recovery and Stress Relaxation.

Conventional polymer network composites cannot be recycled for high-value applications because of the presence of permanent covalent cross-links. We have developed reprocessable polyhydroxyurethane network nanocomposites using silica nanoparticles with different surface functionalities as reinforcing fillers. The property recovery after reprocessing is a function of the interaction between the filler surface and the network matrix during the network rearrangement process. When nonreactive silica nanoparticles lacking significant levels of surface functional groups are used at 4 wt % (2 vol %) loading, the resulting network composite exhibits substantial enhancement in mechanical properties relative to the neat network and based on values of rubbery plateau modulus is able to fully recover its cross-link density after a reprocessing step. When nanoparticles have surface functional groups that can participate in dynamic chemistries with the reprocessable network matrix, reprocessing leads to losses in mechanical properties associated with cross-link density at potential use temperatures, along with faster rates and lower apparent activation energies of stress relaxation at elevated temperature. This work reveals the importance of appropriate filler selection when polymer network composites are designed with dynamic covalent bonds to achieve both mechanical reinforcement and excellent reprocessability, which are needed for the development of recyclable polymer network composites for advanced applications.

Tenfold increase in the photostability of an azobenzene guest in vapor-deposited glass mixtures.

Improvements to the photostability of organic glasses for use in electronic applications have generally relied on the modification of the chemical structure. We show here that the photostability of a guest molecule can also be significantly improved-without chemical modification-by using physical vapor deposition to pack molecules more densely. Photoisomerization of the substituted azobenzene, 4,4'-diphenyl azobenzene, was studied in a vapor-deposited glass matrix of celecoxib. We directly measure photoisomerization of trans- to cis-states via Ultraviolet-visible (UV-Vis) spectroscopy and show that the rate of photoisomerization depends upon the substrate temperature used during co-deposition of the glass. Photostability correlates reasonably with the density of the glass, where the optimum glass is about tenfold more photostable than the liquid-cooled glass. Molecular simulations, which mimic photoisomerization, also demonstrate that photoreaction of a guest molecule can be suppressed in vapor-deposited glasses. From the simulations, we estimate that the region that is disrupted by a single photoisomerization event encompasses approximately 5 molecules.

Molecular weight dependence of the intrinsic size effect on Tg in AAO template-supported polymer nanorods: A DSC study.

Many studies have established a major effect of nanoscale confinement on the glass transition temperature (Tg) of polystyrene (PS), most commonly in thin films with one or two free surfaces. Here, we characterize smaller yet significant intrinsic size effects (in the absence of free surfaces or significant attractive polymer-substrate interactions) on the Tg and fragility of PS. Melt infiltration of various molecular weights (MWs) of PS into anodic aluminum oxide (AAO) templates is used to create nanorods supported on AAO with rod diameter (d) ranging from 24 to 210 nm. The Tg (both as Tg,onset and fictive temperature) and fragility values are characterized by differential scanning calorimetry. No intrinsic size effect is observed for 30 kg/mol PS in template-supported nanorods with d = 24 nm. However, effects on Tg are present for PS nanorods with Mn and Mw ≥ ∼175 kg/mol, with effects increasing in magnitude with increasing MW. For example, in 24-nm-diameter template-supported nanorods, Tg, rod - Tg, bulk = -2.0 to -2.5 °C for PS with Mn = 175 kg/mol and Mw = 182 kg/mol, and Tg, rod - Tg, bulk = ∼-8 °C for PS with Mn = 929 kg/mol and Mw = 1420 kg/mol. In general, reductions in Tg occur when d ≤ ∼2Rg, where Rg is the bulk polymer radius of gyration. Thus, intrinsic size effects are significant when the rod diameter is smaller than the diameter (2Rg) associated with the spherical volume pervaded by coils in bulk. We hypothesize that the Tg reduction occurs when chain segment packing frustration is sufficiently perturbed by confinement in the nanorods. This explanation is supported by observed reductions in fragility with the increasing extent of confinement. We also explain why these small intrinsic size effects do not contradict reports that the Tg-confinement effect in supported PS films with one free surface exhibits little or no MW dependence.

Enhancement of Surface Wettability by Incorporating Polar Initiator Fragments at Chain Ends of Low-Molecular-Weight Polymers.

Simple methods for enhancing hydrophilicity of hydrocarbon polymers are of broad scientific and technological interest. Polystyrene was synthesized via free radical polymerization with initiator fragments incorporated at chain ends. Compared with high molecular weight polystyrene or chains with nonpolar ends, the dynamic receding water contact angle is reduced by as much as ∼30° in ∼4 kg/mol polystyrene with -COOH and nitrile chain ends. This remarkable enhancement results in surface hydrophilicity that is higher than that of poly(methyl methacrylate). This effective methodology incorporating polar moieties at chain ends of nonpolar polymers can be adapted to existing formulations for enhanced surface properties.

Recyclable Crosslinked Polymer Networks via One-Step Controlled Radical Polymerization.

A nitroxide-mediated polymerization strategy allows one-step synthesis of recyclable crosslinked polymeric materials from any monomers or polymers that contain carbon-carbon double bonds amenable to radical polymerization. The resulting materials with dynamic covalent bonds can show full property recovery after multiple melt-reprocessing recycles. This one-step strategy provides for both robust, relatively sustainable recyclability of crosslinked polymers and design of networks for advanced technologies.

Nonisocyanate Thermoplastic Polyhydroxyurethane Elastomers via Cyclic Carbonate Aminolysis: Critical Role of Hydroxyl Groups in Controlling Nanophase Separation.

Thermoplastic polyhydroxyurethanes (PHUs) were synthesized from cyclic carbonate aminolysis. Because of the hydroxyl groups in PHU, the choice of soft segment has a dramatic influence on nanophase separation in polyether-based PHUs. Use of a polyethylene glycol-based soft segment, which results in nanophase-separated thermoplastic polyurethane elastomers (TPUs), leads to single-phase PHUs that flow under the force of gravity. This PHU behavior is due to major phase mixing caused by hydrogen bonding of hard-segment hydroxyl groups to the soft-segment ether oxygen atoms. This hydrogen bonding can be suppressed by using polypropylene glycol-based or polytetramethylene oxide (PTMO)-based soft segments, which reduce hydrogen bonding by steric hindrance and dilution of oxygen atom content and result in nanophase-separated PHUs with robust, tunable mechanical properties. The PTMO-based PHUs exhibit reversible elastomeric response with hysteresis, like that of conventional TPUs. Because of nanophase separation with broad interphase regions possessing a wide range of local composition, the PTMO-based PHUs also demonstrate potential as novel broad-temperature-range acoustic and vibration damping materials, a function not observed with TPUs.

Modulus, confinement, and temperature effects on surface capillary wave dynamics in bilayer polymer films near the glass transition.

We report relaxation times (τ) for surface capillary waves on 27-127 nm polystyrene (PS) top layers in bilayer films using x-ray photon correlation spectroscopy. At ∼10 °C above the PS glass transition temperature (T(g)), τ tracks with underlayer modulus, being significantly smaller on softer substrates at low in-plane scattering wave vector. Relative to capillary wave theory, we also report stiffening behavior upon nanoconfinement of the PS layers. At PS T(g)+40 °C, both effects become negligible. We demonstrate how neighboring polymer domains impact dynamics over substantial length scales.