All-printed planar photoelectrochemical cells with digitated cathodes for the oxidation of diluted aqueous pollutants.

A novel outline of a planar photoelectrochemical cell consisting of a semiconductor layer topped by subsequent layers of a digitated insulator and counter electrode is introduced. The use of vertically separated electrodes represents a major development in reducing the footprint (inactive areas) of planar electrochemical cells. The cells, consisting of a nanoparticular titania photoanode and a digitated, metallic cathode, were fabricated by a strictly additive process employing material printing as the exclusive deposition and patterning tool. Transparent conductive oxide-coated glass and polyethyleneterepthalate sheets were used as substrates; nanocrystalline titania dispersion bonded by a novel organosilica binder was used for the fabrication of the photoanode and gold or carbon inks for the fabrication of the digitated cathodes. Due to the digitated shaping of the cathode, photoelectrochemical response was not suffering from iR drop down to low electrolyte ionic strengths. The printed cells were used for electroassisted photocatalytic degradation experiments with aqueous solutions of coumarin. Considerable acceleration of the coumarin degradation rate compared to the plain photocatalytic mode was observed.

Fast and Low-Temperature (70 °C) Mineralization of Inkjet Printed Mesoporous TiO2 Photoanodes Using Ambient Air Plasma.

Hybrid mesoporous titania/silica electron-generating and transporting layers were prepared using wet-coating with a dispersion consisting of prefabricated titania nanoparticles and a methyl-silica binder. Titania/methyl-silica wet layers were deposited by inkjet printing and further mineralized by low-temperature atmospheric-pressure air plasma using diffuse coplanar surface barrier discharge (DCSBD) to form a titania/silica hybrid nanocomposite coating. Morphological analysis performed by scanning electron microscopy revealed no damage to the titania nanoparticles and chemical analysis performed by X-ray photoelectron spectroscopy disclosed a rapid decrease in carbon and increase in oxygen, indicating the oxidation effect of the plasma. The coatings were further electrochemically investigated with linear sweep voltammetry and chronoamperometry. The magnitude of photocurrent and photocatalytic activity were found to increase significantly with the plasma exposure on the order of 10s of seconds. The results obtained demonstrate the potential of DCSBD ambient air plasma for fast and low-temperature mineralization of titania mesoporous coatings.

Photocatalytic and Antimicrobial Activity of Printed Hybrid Titania/Silica Layers.

Stable mixed dispersion of TiO2 and SiO2 was developed and hybrid TiO2/SiO2 layers were fabricated by the direct inkjet patterning technique. The prepared layers were tested for photoinduced hydrophilicity and their photocatalytic activity was tested using stearic acid and dichloroindophenol as model compounds. The antimicrobial activity of prepared layers was tested and evaluated by the traditional plate counting method according to ISO 27447:2009, using Escherichia coli CCM 3988. Material printing proved to be well suited for the deposition of this complex nanoparticulate ink and samples with variable thickness were conveniently fabricated. Printed layers are able to change their surface properties from hydrophobic to superhydrophilic and also decompose the model contaminants rapidly.

Cold-Setting Inkjet Printed Titania Patterns Reinforced by Organosilicate Binder.

A hybrid organo-silica sol was used as a binder for reinforcing of commercial titanium dioxide nanoparticles (Evonic P25) deposited on glass substrates. The organo-silica binder was prepared by the sol-gel process and mixtures of titania nanoparticles with the binder in various ratios were deposited by materials printing technique. Patterns with both positive and negative features down to 100 µm size and variable thickness were reliably printed by Fujifilm Dimatix inkjet printer. All prepared films well adhered onto substrates, however further post-printing treatment proved to be necessary in order to improve their reactivity. The influence of UV radiation as well as of thermal sintering on the final electrochemical and photocatalytic properties was investigated. A mixture containing 63 wt % of titania delivered a balanced compromise of mechanical stability, generated photocurrent density and photocatalytic activity. Although the heat treated samples yielded generally higher photocurrent, higher photocatalytic activity towards model aqueous pollutant was observed in the case of UV cured samples because of their superhydrophilic properties. While heat sintering remains the superior processing method for inorganic substrates, UV-curing provides a sound treatment option for heat sensitive ones.

Optical Properties of Titania Coatings Prepared by Inkjet Direct Patterning of a Reverse Micelles Sol-Gel Composition.

Thin layers of titanium dioxide were fabricated by direct inkjet patterning of a reverse micelles sol-gel composition onto soda-lime glass plates. Several series of variable thickness samples were produced by repeated overprinting and these were further calcined at different temperatures. The resulting layers were inspected by optical and scanning electronic microscopy and their optical properties were investigated by spectroscopic ellipsometry in the range of 200-1000 nm. Thus the influence of the calcination temperature on material as well as optical properties of the patterned micellar titania was studied. The additive nature of the deposition process was demonstrated by a linear dependence of total thickness on the number of printed layers without being significantly affected by the calcination temperature. The micellar imprints structure of the titania layer resulted into significant deviation of measured optical constants from the values reported for bulk titania. The introduction of a void layer into the ellipsometric model was found necessary for this particular type of titania and enabled correct ellipsometric determination of layer thickness, well matching the thickness values from mechanical profilometry.

Properties and Application Perspective of Hybrid Titania-Silica Patterns Fabricated by Inkjet Printing.

A hybrid titania-silica cold-setting sol has been developed that can be deposited onto a wide variety of surfaces without the need for high-temperature fixing and that is suitable for material printing deposition. Thin hybrid titania-silica coatings were patterned onto glass and PET substrates by inkjet printing. Well-defined hybrid titania-silica patterns, with thicknesses ranging from 40 to 400 nm, were fabricated by overprinting 1 to 10 layers. Excellent mechanical, optical, and photocatalytic properties were observed, making the reported material well suited for the fabrication of transparent self-cleaning coatings both on mineral and organic substrates. The printed patterns exhibit photoelectrochemical activity that can be further improved by thermal or photonic curing. A concept of fully printed interdigitated photoelectrochemical cells on flexible PET substrates utilizing the reported hybrid photocatalyst is disclosed as well.

Determination of critical parameters of drug substance influencing dissolution: a case study.

The purpose of this study was to specify critical parameters (physicochemical characteristics) of drug substance that can affect dissolution profile/dissolution rate of the final drug product manufactured by validated procedure from various batches of the same drug substance received from different suppliers. The target was to design a sufficiently robust drug substance specification allowing to obtain a satisfactory drug product. For this reason, five batches of the drug substance and five samples of the final peroral drug products were analysed with the use of solid state analysis methods on the bulk level. Besides polymorphism, particle size distribution, surface area, zeta potential, and water content were identified as important parameters, and the zeta potential and the particle size distribution of the drug substance seem to be critical quality attributes affecting the dissolution rate of the drug substance released from the final peroral drug formulation.