Electrification to reduce or eliminate greenhouse gas emissions is essential to mitigate climate change. However, a substantial portion of our manufacturing and transportation infrastructure will be difficult to electrify and/or will continue to use carbon as a key component, including areas in aviation, heavy-duty and marine transportation, and the chemical industry. In this Roadmap, we explore how multidisciplinary approaches will enable us to close the carbon cycle and create a circular economy by defossilizing these difficult-to-electrify areas and those that will continue to need carbon. We discuss two approaches for this: developing carbon alternatives and improving our ability to reuse carbon, enabled by separations. Furthermore, we posit that co-design and use-driven fundamental science are essential to reach aggressive greenhouse gas reduction targets.
Plastics have substantial societal benefits, but their widespread use has led to a critical waste management challenge. While mechanical recycling dominates the reuse of post-consumer plastics, it is limited in efficacy, especially for composites. To address this, we propose a direct reprocessing approach that enables the creation of hybrid, long-lasting, and durable composites from difficult-to-recycle plastics. This approach utilizes cold sintering, a process that consolidates inorganic powders through fractional dissolution and precipitation at temperatures far below conventional sintering; these temperatures are compatible with plastic processing. We show that this process can create inorganic-matrix composites with significant enhancements in tensile strength and toughness over pure gypsum, which is commonly found in construction waste. These composites can be recycled multiple times through direct reprocessing with the addition of only water as a processing promoter. This approach to recycling leads to composites with orders of magnitude lower energy demand, global warming potential, and water demand, when compared against common construction products. Altogether, we demonstrate the potential for cold sintering to integrate waste into high-performance recyclable composites.
The tunable properties of thermoplastic elastomers (TPEs), through polymer chemistry manipulations, enable these technologically critical materials to be employed in a broad range of applications. The need to "dial-in" the mechanical properties and responses of TPEs generally requires the design and synthesis of new macromolecules. In these designs, TPEs with nonlinear macromolecular architectures outperform the mechanical properties of their linear copolymer counterparts, but the differences in the deformation mechanism providing enhanced performance are unknown. Here, in situ small-angle X-ray scattering (SAXS) measurements during uniaxial extension reveal distinct deformation mechanisms between a commercially available linear poly(styrene)-poly(butadiene)-poly(styrene) (SBS) triblock copolymer and the grafted SBS version containing grafted poly(styrene) (PS) chains from the poly(butadiene) (PBD) midblock. The neat SBS (φSBS = 100%) sample deforms congruently with the macroscopic dimensions, with the domain spacing between spheres increasing and decreasing along and transverse to the stretch direction, respectively. At high extensions, end segment pullout from the PS-rich domains is detected, which is indicated by a disordering of SBS. Conversely, the PS-grafted SBS that is 30 vol % SBS and 70% styrene (φSBS = 30%) exhibits a lamellar morphology, and in situ SAXS measurements reveal an unexpected deformation mechanism. During deformation, there are two simultaneous processes: significant lamellar domain rearrangement to preferentially orient the lamellae planes parallel to the stretch direction and crazing. The samples whiten at high strains as expected for crazing, which corresponds with the emergence of features in the 2D SAXS pattern during stretching consistent with fibril-like structures that bridge the voids in crazes. The significant domain rearrangement in the grafted copolymers is attributed to the new junctions formed across multiple PS domains by the grafting of a single chain. The in situ SAXS measurements provide insights into the enhanced mechanical properties of grafted copolymers that arise through improved physical cross-linking that leads to nanostructure domain reorientation for self-reinforcement and craze formation where fibrils help to strengthen the polymer.
Correction for 'A generalized method for alignment of block copolymer films: solvent vapor annealing with soft shear' by Zhe Qiang et al., Soft Matter, 2014, 10, 6068-6076, https://doi.org/10.1039/C4SM00875H.
The local environment within a hydrogel influences the properties of water, including the propensity for ice crystallization. Water-swollen amphiphilic copolymers produce tunable nanoscale environments, which are defined by hydrophobic associations, for the water molecules. Here, the antifreeze properties for equilibrium-swollen amphiphilic copolymers with a common hydrophilic component, hydroxyethyl acrylate (HEA), but associated through crystalline (octadecyl acrylate, ODA) or rubbery (ethylhexyl acrylate, EHA) hydrophobic segments, are examined. Differences in the efficacy of the associations can be clearly enunciated from compositional solubility limits for the copolymers in water (<2.6 mol % ODA vs ≤14 mol % EHA), and these differences can be attributed to the strength of the association. The equilibrium-swollen HEA-ODA copolymers are viscoelastic solids, while the swollen HEA-EHA copolymers are viscoelastic liquids. Cooling these swollen copolymers to nearly 200 K induces some crystallization of the water, where the fraction of water frozen depends on the details of the nanostructure. Decreasing the mean free path of water by increasing the ODA composition from 10 to 25 mol % leads to fractionally more unfrozen water (66-87%). The swollen HEA-EHA copolymers only marginally inhibit ice (<13%) except with 45 mol % EHA, where nearly 60% of the water remains amorphous on cooling to 200 K. In general, the addition of the EHA leads to less effective ice inhibition than analogous covalently crosslinked HEA hydrogels (19.9 ± 1.8%). These results illustrate that fluidity of confining surfaces can provide pathways for critical nuclei to form and crystal growth to proceed.
Hydrogels , Water , Acrylates/chemistry , Crystallization , Ice , Polymers/chemistry , Water/chemistry
Micelles formed within coacervate phases can impart functional properties, but it is unclear if this micellization provides mechanical reinforcement of the coacervate whereby the micelles act as high functionality crosslinkers. Here, we examine how sodium dodecyl sulfate (SDS) influences the structure and properties of Pluronic F108-polyacrylic acid (PAA) coacervates as SDS is known to decrease the aggregation number of Pluronic micelles. Increasing the SDS concentration leads to larger water content in the coacervate and an increase in the relative concentration of PAA to the other solids. Rheological characterization with small angle oscillatory shear (SAOS) demonstrates that these coacervates are viscoelastic liquids with the moduli decreasing with the addition of the SDS. The loss factor (tan δ) initially increases linearly with the addition of SDS, but a step function increase in the loss factor occurs near the reported CMC of SDS. However, this change in rheological properties does not appear to be correlated with any large scale structural differences in the coacervate as determined by small angle X-ray scattering (SAXS) with no signature of Pluronic micelles in the coacervate when SDS concentration is >4 mM during formation of the coacervate, which is less than that observed (6 mM SDS) in initial Pluronic F108 solution despite the higher polymer concentration in the coacervate. These results suggest that the mechanical properties of polyelectrolyte-non-ionic surfactant coacervates are driven by the efficicacy of binding between the complexing species driving the coacervate, which can be disrupted by competitive binding of the SDS to the Pluronic.
Print conditions for thermoplastics by filament-based material extrusion (MatEx) are commonly optimized to maximize the elastic modulus. However, these optimizations tend to ignore the impact of thermal history that depends on the specimen size and print path selection. Here, we investigate the effect of size print path (raster angle and build orientation) and print sequence on the mechanical properties of polycarbonate (PC) and polypropylene (PP). Examination of parallel and series printing of flat (XY) and stand-on (YZ) orientation of Type V specimens demonstrated that to observe statistical differences in the mechanical response that the interlayer time between printed roads should be approximately 5 s or less. The print time for a single layer in XY orientation is much longer than that for a single layer in YZ orientation, so print sequence only impacts the mechanical response in the YZ orientation. However, the specimen size and raster angle did influence the mechanical properties in XY orientation due to the differences in thermal history associated with intralayer time between adjacent roads. Moreover, all of these effects are significantly larger when printing PC than PP. These differences between PP and PC are mostly attributed to the mechanism of interface consolidation (crystallization vs. glass formation), which changes the requirements for a strong interface between roads (crystals vs. entanglements). These results illustrate how the print times dictated by the print path layout impact observed mechanical properties. This work also demonstrated that the options available in some standards developed for traditional manufacturing will change the quantitative results when applied to 3D printed parts. Supplementary Information: The online version contains supplementary material available at 10.1007/s40964-022-00275-w.
Layer-by-layer (LbL) assembly facilitates controlled coatings on a variety of surfaces with the ability to manipulate the composition through the thickness by selection of the complementary pairs. However, the characterization of these composition profiles tends to be destructive and requires significant compositional differences that can limit their utility. Here, we demonstrate the ability to non-destructively quantify the depth dependence of the allyl content associated with the selective incorporation of poly(sodium acrylate-co-allylacrylamide) (84 : 16 mol : mol) (allyl-PAA) in LbL films based on the assembly of poly(diallyldimethylammonium chloride) (PDAC)/poly(acrylic acid) (PAA) and PDAC/allyl-PAA. Although the atomic composition of the film is not dramatically influenced by the change between PAA and allyl-PAA, the absorption in the IR near 1645 cm-1 by the allyl group provides sufficient optical contrast to distinguish the LbL components with spectroscopic ellipsometry. The use of IR spectroscopic ellipsometry can determine the thickness of layers that contain allyl-PAA and also gradients that develop due to re-arrangements during the LbL process. With multiple films fabricated simultaneously, the location of the gradient between the 1st and 2nd series of multilayers (e.g., first PDAC/PAA bilayers and then PDAC/allyl-PAA bilayers) can be readily assessed. The results from a variety of different multilayer architectures indicate that the gradient is located within the thickness expected for the 1st deposited bilayer stack (PDAC/PAA or PDAC/allyl-PAA). These results are indicative of a dynamic dissolution-deposition process (in- and out- diffusion) during the fabrication of these LbL films. These results provide additional evidence into the mechanisms for exponential growth in LbL assemblies. The ability to quantify a gradient with the low contrast system examined indicates that spectroscopic IR ellipsometry should be able to non-destructively determine compositional gradients for most polymer films where such gradients exist.
Nanoparticle-functionalized 2D material networks are promising for a wide range of applications, but in situ formation of nanoparticles is commonly challenged by rapid growth. Here, we demonstrate controlled synthesis of small and dispersed iron oxide nanoparticles on reduced graphene oxide (rGO) networks through rapid localized heating with microwaves with low-cost iron nitrate as the precursor. The strong coupling of the microwave radiation with the rGO network rapidly heats the network locally to decompose the iron nitrate and generate iron oxide nanoparticles, while cessation of microwaves leads to rapid cooling to minimize crystal growth. Small changes in the microwave reaction time (<1 min) led to very large changes in the iron oxide morphology. The solid-state microwave syntheses produced narrower nanoparticle size distribution than conventional heating. These results illustrate the potential of solid-state microwave syntheses to control the nanoparticle size on 2D materials through rapid localized heating under the microwave process conditions, which should be extendable to a variety of transition metal oxide-rGO systems.
Understanding the properties of water under either soft or hard confinement has been an area of great interest, but nanostructured amphiphilic polymers that provide a secondary confinement have garnered significantly less attention. Here, a series of statistical copolymers of 2-hydroxyethyl acrylate (HEA) and 2-(N-ethylperfluorooctane sulfonamido)ethyl methacrylate (FOSM) are swollen to equilibrium in water to form nanostructured physically cross-linked hydrogels to probe the effect of soft confinement on the dynamics of water. Changing the composition of the copolymer from 10 to 21 mol. % FOSM decreases the average size of the assembled FOSM cross-link, but also the spacing between the cross-links in the hydrogels with the mean distance between the FOSM aggregates decreasing from 3.9 to 2.7 nm. The dynamics of water within the hydrogels were assessed with quasielastic neutron scattering. These hydrogels exhibit superior performance for inhibition of water crystallization on supercooling in comparison to analogous hydrogels with different hydrophilic copolymer chemistries. Despite the lower water crystallinity, the self-diffusion coefficient for these hydrogels from the copolymers of HEA and FOSM decreases precipitously below 260 K, which is a counter to the nearly temperature invariant water dynamics reported previously with an analogous hydrogel [Wiener et al., J. Phys. Chem. B 120, 5543 (2016)] that exhibits nearly temperature invariant dynamics to 220 K. These results point to chemistry dependent dynamics of water that is confined within amphiphilic hydrogels, where the interactions of water with the hydrophilic segments can qualitatively alter the temperature dependent dynamics of water in the supercooled state.
Thermoplastic elastomers based on ABA triblock copolymers are typically limited in modulus and strength due to crack propagation within the brittle regions when the hard end-block composition favors morphologies that exhibit connected domains. Increasing the threshold end-block composition to achieve enhanced mechanical performance is possible by increasing the number of junctions or bridging points per chain, but these copolymer characteristics also tend to increase the complexity of the synthesis. Here, we report an in situ polymerization method to successfully increase the number of effective junctions per chain through grafting of poly(styrene) (PS) to a commercial thermoplastic elastomer, poly(styrene)-poly(butadiene)-poly(styrene) (SBS). The strategy described here transforms a linear SBS triblock copolymer-styrene mixture into a linear-comb-linear architecture in which poly(styrene) (PS) grafts from the mid-poly(butadiene) (PBD) block during the polymerization of styrene. Through systematic variation in the initial SBS/styrene content, nanostructural transitions from disordered spheres to lamellar through reaction-induced phase transitions (RIPT) were identified as the styrene content increased. Surprisingly, maximum mechanical performance (Young's modulus, tensile strength, and elongation at break) was obtained with samples exhibiting lamellar nanostructures, corresponding to overall PS contents of 61-77 wt% PS (including the original PS in SBS). The PS grafting from the PBD block increases the modulus and the strength of the thermoplastic elastomer while preventing brittle fracture due to the greater number of junctions afforded by the PS grafts. The work presented here demonstrates the use of RIPT to transform standard SBS materials into polymer systems with enhanced mechanical properties.
Zone annealing, a directional crystallization technique originally used for the purification of semiconductors, is applied here to crystalline polymers. Tight control over the final lamellar orientation and thickness of semicrystalline polymers can be obtained by directionally solidifying the material under optimal conditions. It has previously been postulated by Lovinger and Gryte that, at steady state, the crystal growth rate of a polymer undergoing zone annealing is equal to the velocity at which the sample is drawn through the temperature gradient. These researchers further implied that directional crystallization only occurs below a critical velocity, when crystal growth rate dominates over nucleation. Here, we perform an analysis of small-angle X-ray scattering, differential scanning calorimetry, and cross-polarized optical microscopy of zone-annealed poly(ethylene oxide) to examine these conjectures. Our long period data validate the steady-state ansatz, while an analysis of Herman's orientation function confirms the existence of a transitional region around a critical velocity, v crit, where there is a coexistence of oriented and isotropic domains. Below v crit, directional crystallization is achieved, while above v crit, the mechanism more closely resembles that of conventional isotropic isothermal crystallization.
Poly(ethylene glycol) (PEG) tends to be considered low fouling, which has led to its use in a wide variety of applications. Amphiphilic polyols, such as Antifoam 204, are commonly used as surfactants in fermentation processes due to their limited toxicity and low cost, but these polyols in aqueous solutions can unexpectedly swell membranes. Here we examine the interactions of PEG or poly(propylene glycol) (PPG) with amphiphilic substituted norbornene copolymers through swelling in dilute aqueous solution. The effect of molecular mass (Mn) of the polyol (PEG and PPG) in aqueous (1 wt% butanol) solution on the swelling and mechanical properties of a series of poly(alkyl norbornene-co-hexafluoroisopropanol norbornene) is systematically investigated using a quartz crystal microbalance with dissipation. At 10 ppm of PEG, the swelling is less than 20% for all of the copolymers examined and the swelling is independent of PEG Mn. Although PPG at the lowest Mn examined leads to similar swelling to PEG, the swelling induced by PPG increases with Mn to reach a maximum at Mn = 3.1 kg mol-1. Pluronic L121 is similar compositionally to Antifoam 204, but the equilibrium swelling is decreased by nearly a factor of 2, which is attributed to the higher Mn of Pluronic L121. The limited dependence on the alkyl chain in the copolymer suggest that the interactions between the polyol and hexafluoroisopropanol moiety in the copolymer drive the uptake by the membrane through bound water with the unassociated ether in the PPG that increases swelling with increasing Mn, but a finite size effect limits the swelling for sufficiently large polymer additives.
Microwave heating provides an efficient method to rapidly heat materials through interaction of microwaves with the media. Here, we demonstrate the rapid synthesis of mesoporous cobalt oxide films through the heating of the silicon substrate by microwaves. A non-sol-gel approach based on cobalt nitrate-citric acid complex cooperative assembly with a poly[methoxy poly(ethylene glycol)methacrylate]-block-poly(butyl acrylate) (PMPEGMA-b-PBA) block copolymer was used to fabricate the cobalt oxide through a cobalt carbonate intermediate. The time required to convert cobalt carbonate to cobalt oxide with the full removal of the PMPEGMA-b-PBA template can be decreased by two orders of magnitude with microwaves in comparison to standard heating in a furnace at 350 °C. At the highest microwave power examined (1500 W), this can be accomplished within 2 s, while >5 min is required at 350 °C in a furnace. At a microwave power of <400 W, there is insufficient energy to induce the transition from carbonate to oxide, but even at only 420 W, the oxide can be formed within 26 s. The rapid heating by the microwaves tends to increase the crystallinity and mean crystal size of the cobalt oxide within the mesoporous films. Despite the growth of larger average crystals, the pore size and porosity tend to be larger when the film is processed using microwaves. Higher microwave power leads to larger average crystals and average pore size. These results suggest that rapid processing to crystallize frameworks in mesoporous materials may allow for highly crystalline frameworks without loss of the templated mesostructure.
Hydrophobically modified copolymers provide a versatile platform of hydrogel materials for diverse applications, but the influence of salts on the swelling and material properties of this class of hydrogels has not been extensively studied. Here, we investigate model hydrogels with three different sodium salts with anions chosen from the classic Hofmeister series to determine how these counterions influence the swelling and mechanical properties of neutral hydrogels. The gel chosen was based on a statistical copolymer of dimethylacrylamide and 2-(N-ethylperfluorooctane sulfonamido) ethyl acrylate (FOSA). Our measurements utilize a quartz crystal microbalance with dissipation (QCM-D) to quantify both swelling and rheological properties of these gels. We find that a 1 mol/L solution of Na2SO4, corresponding to a kosmotropic anion, leads to nearly a 2.6-fold gel deswelling and correspondingly, the complex modulus increases by an order of magnitude under these solution conditions. In contrast, an initial increase in swelling and then a swelling maximum is observed for a 0.02 mol/L concentration in the case of a chaotropic anion, NaClO4, but the changes in the degree of gel swelling in this system are not directly correlated with changes in the gel shear modulus. The addition of NaBr, an anion salt closer to the middle of the chaotropic to kosmotropic range, leads to hydrogel deswelling where the degree of deswelling and the shear modulus are both nearly independent of salt concentration. Overall, the observed trends are broadly consistent with more kosmotropic ions causing diminished solubility ("salting out") and strongly chaotropic ions causing improved solubility ("salting in"), a trend characteristic of the Hoffmeister series governing the solubility of many proteins and synthetic water-soluble polymers, but trends in the shear stiffness with gel swelling are clearly different from those normally observed in chemically cross-linked gels and are correspondingly difficult to interpret. The salt specificity of swelling and mechanical properties of nonionic hydrogels is important for any potential application in which a wide range of salt concentrations and types are encountered.
Hydrogels are used widely for exploratory tissue engineering studies. However, currently no hydrogel systems have been reported that exhibit a wide range of elastic modulus without changing precursor concentration, identity, or stoichiometry. Herein, ester and amide-based PEG-oxime hydrogels with tunable moduli (~5-30 kPa) were synthesized with identical precursor mass fraction, stoichiometry, and concentration by varying the pH and buffer concentration of the gelation solution, exploiting the kinetics of oxime bond formation. The observed modulus range can be attributed to increasing amounts of network defects in slower forming gels, as confirmed by equilibrium swelling and small angle neutron scattering (SANS) experiments. Finally, hMSC viability was confirmed in these materials in a 24 h assay. While only an initial demonstration of the potential utility, the controlled variation in defect density and modulus is an important step forward in isolating system variables for hypothesis-driven biological investigations.
The cooperative assembly of functional precursors with block copolymers (BCPs) is a powerful, general route to fabricate ordered mesoporous materials, but the precise tuning of the mesopore size generally requires trial and error to obtain the correct BCP template or appropriate swelling agent. Here, we demonstrate the ability to effectively modulate both expansion and contraction of the ordered cylindrical mesopores relative to those obtained from cooperatively assembled Pluronic F127, resol, and tetraethylorthosilicate. The two key physical parameters for the swelling agents are their hydrophobicity, as quantified by the octanol-water partition coefficient (Kow), and Hansen solubility parameters that describe the interactions of the solvent with the different components of the BCP template. Four low volatility solvents are examined that span a wide Kow with up to 90 wt % solvent relative to the Pluronic F127. Glycerol triacetate (Kow < 1) can decrease the average mesopore size from 5.9 to 4.8 nm due to segmental screening of the interactions in the Pluronic F127 to decrease chain stretching at intermediate loadings. A modest increase in mesopore size to 8.1 nm can be achieved with trimethylbenzene (TMB, Kow = 3.42). Dioctyl phthalate (DOP), which is slightly more hydrophobic (Kow = 8.1), is more effective than TMB at expanding the pore size (maximum: 13.5 nm) without loss of ordered structure. A more hydrophobic solvent, tris (2-ethylhexyl) trimellitate (Kow = 12.5), is less effective at increasing the pore size (maximum: 8.2 nm). The Hansen solubility parameters for DOP most closely match those of the hydrophobic segment in the Pluronic F217 template. We attribute this similarity, which is related to the solvent quality, to the improved efficacy of DOP in increasing the pore size. These results illustrate that both the Hansen solubility parameters (relative to the hydrophobic segment of the template) and relative hydrophobicity of the swelling agent determine the obtainable pore sizes in cooperatively assembled ordered mesoporous materials.
Lithium-ion capacitors (LICs) represent a new type of energy-storage devices, which have combined merits of high energy density Li-ion battery and high power density supercapacitor. Nevertheless, one significant challenge for LICs is the imbalanced kinetics between the fast capacitive cathode and relatively slow intercalation anode that limit the energy-storage performance. Here, the asymmetric LIC devices were developed based on a nitrogen-doped, carbonized zeolitic imidazolate framework (ZIF-8) cathode and a three-dimensional, nano-network-structured, conversion reaction-based Ni/NiO/C anode. These nanostructures associated with both the cathode and anode enable rapid electron and ions transport in the LIC devices, which allows the asymmetric LICs to be operated on either high energy mode (energy density of 114.7 Wh/kg at power density of 98.0 W/kg) or high power mode (power density of 60.1 kW/kg at energy density of 17.6 Wh/kg). The device also exhibited long-term cycle stability with 87% capacitance retention after 12 000 cycles. These results demonstrate that the rational design of nanoporous electrode structures can deliver a balanced, high-performance-activated cZIF-8|Ni/NiO/C-based lithium-ion capacitor.
Block copolymer templating enables the generation of well-defined pore sizes and geometries in a wide variety of frameworks, typically through evaporation-induced self-assembly (EISA). Here, we systematically modulate the solvent quality with mixtures of tetrahydrofuran-ethanol (THF-EtOH) to manipulate the unimer/micelle ratio in the precursor solution to explore how the associated solution structure influences the final pore morphology. A bottlebrush block copolymer (BBCP) with poly(ethylene oxide) and poly(t-butyl acrylate) side chains was used as the template for pore formation. Irrespective of the solvent composition, a bimodal pore size distribution was obtained with mesopores templated by small aggregates of the BBCP unimers (potentially low aggregation number micelles) and macropores templated by large self-assembled BBCP micelles. The morphology and pore characteristics of the metal oxide films were dependent on the THF-EtOH composition. Interestingly, an intermediate solvent composition where the volume of micelles is approximately half the volume of unimers (in the precursor solution) leads to the best ordering of micelle-templated pores and also the maximum porosity in the films. The micelle/unimer ratios in the precursor solutions do not correspond directly to the bimodal pore distribution in the metal oxide films, which we attribute to kinetically trapped assembly of the BBCP at a low THF content. The increased critical micelle concentration at high THF composition leads to changes in the unimer/micelle ratio during solvent evaporation. These results appear to be universal for a number of metal oxides (cobalt, magnesium, and zinc) with the porosity maximized at a THF/EtOH ratio of 3:1. These results suggest the potential for enhancements in the porosity of block copolymer-templated films by EISA methods through judicious solvent selection.
