Development of nondestructive non-contact acousto-thermal evaluation technique for damage detection in materials.

This paper presents the development of a new non-contact acousto-thermal signature (NCATS) nondestructive evaluation technique. The physical basis of the method is the measurement of the efficiency of the material to convert acoustic energy into heat, and a theoretical model has been used to evaluate this. The increase in temperature due to conversion of acoustic energy injected into the material without direct contact was found to depend on the thermal and elastic properties of the material. In addition, it depends on the experimental parameters of the acoustic source power, the distance between sample and acoustic source, and the period of acoustic excitation. Systematic experimental approaches to optimize each of the experimental variables to maximize the observed temperature changes are described. The potential of the NCATS technique to detect microstructural-level changes in materials is demonstrated by evaluating accumulated damage due to plasticity in Ti-6Al-4V and low level thermal damage in polymer matrix composites. The ability of the technique for macroscopic applications in nondestructive evaluation is demonstrated by imaging a crack in an aluminum test sample.

Focusing of longitudinal ultrasonic waves in air with an aperiodic flat lens.

Modeling and experimental results of an ultrasonic aperiodic flat lens for use in air are presented. Predictive modeling of the lens is performed using a hybrid genetic-greedy algorithm constrained to a linear structure. The optimized design parameters are used to fabricate a lens. A method combining a fiber-disk arrangement and scanning laser vibrometer measurements is developed to characterize the acoustic field distribution generated by the lens. The focal spot size is determined to be 0.88 of the incident wavelength of 80-90 kHz at a distance of 2.5 mm from the lens. Theoretically computed field distributions, optimized frequency of operation, and spatial resolution focal length are compared with experimental measurements. The differences between experimental measurements and the theoretical computations are analyzed. The theoretical calculation of the focal spot diameter is 1.7 mm which is 48% of the experimental measurement at a frequency of 80-90 kHz. This work illustrates the capabilities of a hybrid algorithm approach to design of flat acoustic lenses to operate in air with a resolution of greater than the incident wavelength and the challenges of characterizing acoustic field distribution in air.