Zinc-Layered Hydroxide Salt Intercalated with Molybdate Anions as a New Smart Nanocontainer for Active Corrosion Protection of Carbon Steel.

The use of smart nanocontainers to store corrosion inhibitors in coatings significantly increases the efficiency and durability of the coating, providing active corrosion protection. Here we report the synthesis of a zinc-layered hydroxide salt (LHS) and its use as a novel nanocontainer for this purpose, storing the corrosion inhibitor molybdate in the interlayer region of the LHS. Layered zinc hydroxide molybdate (ZHM) was obtained by anion-exchange reactions using layered zinc hydroxide acetate (ZHA) as a precursor, obtained by alkaline coprecipitation. The release behavior of molybdate from the ZHM nanocontainers in aqueous NaCl solution (0.05 mol/L) was evaluated using UV-vis absorption spectroscopy. The molybdate release from the ZHM nanocontainers was realized by the anion-exchange mechanism, where chloride anions replaced intercalated molybdate anions. The release was fast in the first minutes of exposure, followed by a controlled release afterward, reaching about 35% of cumulative amount of released molybdate after 30 days of exposure. The anticorrosion effect provided by the ZHM nanocontainers for carbon steel was investigated by electrochemical impedance spectroscopy. The steel substrate was coated with an epoxy resin loaded with ZHM nanocontainers (5 wt %) and immersed in an NaCl solution (0.05 mol/L) to evaluate the active mechanisms of inhibition and the anticorrosion properties of the loaded coating in comparison with a neat coating (blank). The coating loaded with ZHM nanocontainers presented the best corrosion protection performance, exhibiting an increase of RC (coating resistance) with the immersion time and superior RP (polarization resistance) for all the measured periods, compared to the blank. This effect is a consequence of the double mechanism of protection provided by the ZHM nanocontainers: (i) stimulus-response release of molybdate and its active inhibition in the scratched region by the formation of an insoluble protective film, simultaneously with (ii) removal of the corrosive chloride species from the medium.

Immobilization of Pseudomonas cepacia lipase on layered double hydroxide of Zn/Al-Cl for kinetic resolution of rac-1-phenylethanol.

Layered double hydroxides (LDHs) are cheap materials suitable for immobilization of enzymes. In this study, we prepared Zn/Al-Cl LDHs with different Zn:Al molar ratios for immobilization of the lipase from Pseudomonas cepacia. The best values for activity retention (188%), immobilization efficiency (96%) and hydrolytic activity in organic medium (279 U g-1) were obtained with a molar ratio of Zn:Al of 4:1, a protein loading of 162 mg g-1 and Tris-HCl buffer (10 mmol L-1, pH 7.5) as the solvent for preparing the lipase solution. The immobilized lipase keeps its activity when stored at 4 °C during 30 days. The immobilized lipase gave a conversion of 50% in 1 h for the kinetic resolution of the alcohol rac-1-phenylethanol, with both ees and eep higher than 99% and E higher than 200. In the reutilization study, 30 successive 1-h kinetic resolutions were done with the same batch of immobilized enzyme. For all 30 resolutions, 50% conversion was maintained, with ees and eep higher than 99% and E higher than 200. These are promising results that lay the basis for further studies of immobilization of lipases onto LDHs for applications in organic media.

Converting Mn/Al layered double hydroxide anion exchangers into cation exchangers by topotactic reactions using alkali metal sulfate solutions.

Layered double hydroxides (LDHs), traditional anion exchangers, can be converted into cation exchangers by topotactic reactions using aqueous solutions of alkali metal sulfates. LDHs with the composition [Mn2Al(OH)6](An-)1/n·yH2O (An- = Cl- or NO3-, CO32-) were reacted with aqueous solutions of Na2SO4. The anion carbonate could only be partially replaced by sulfate.

Comparison between catalytic activities of two zinc layered hydroxide salts in brilliant green organic dye bleaching.

This paper reports the use of two layered hydroxide salts (LHS) (zinc hydroxide nitrate - ZHN - Zn5(OH)8(NO3)2·2H2O, and zinc hydroxide chloride - ZHC - Zn5(OH)8Cl2·H2O) as catalysts for brilliant green (BG) organic dye bleaching, using hydrogen peroxide as oxidant. The LHS were prepared by precipitation reaction between an aqueous solution of zinc salts and an aqueous ammonia solution. The solids were characterized by powder X-ray diffraction (XRD), electron paramagnetic resonance (EPR), ultraviolet-visible electronic spectroscopy (UV-Vis) and Fourier-transform infrared spectroscopy (FTIR). The catalytic activity of the solids was investigated at temperatures of 25, 35 and 45 °C, using different molar ratios of oxidant:dye:Zn2+ ions (present in the catalyst), in the absence and presence of ambient light. The kinetic aspect of the reaction was investigated considering that the reaction showed pseudo-first order behavior in relation to BG dye concentration. We propose a mechanism where superoxide radicals account for most of the bleaching taking place. The catalytic results obtained, along with the low cost and low toxicity of zinc compounds, establish ZHN and ZHC as novel catalysts for dye wastewater treatment, an area with constant demand for new methods and materials given its relationship with environmental equilibrium and human health.

Potential Sustainable Slow-Release Fertilizers Obtained by Mechanochemical Activation of MgAl and MgFe Layered Double Hydroxides and K2HPO4.

This study describes the behavior of potential slow-release fertilizers (SRF), prepared by the mechanochemical activation of calcined Mg2Al-CO3 or Mg2Fe-CO3 layered double hydroxides (LDH) mixed with dipotassium hydrogen phosphate (K2HPO4). The effects of LDH thermal treatment on P/K release behavior were investigated. Characterizations of the inorganic composites before and after release experiments combined X-Ray diffraction (XRD), Fourier-transform infra-red spectroscopy (FTIR), solid-state nuclear magnetic resonance (NMR), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The best release profile (<75% in 28 days and at least 75% release) was obtained for MgAl/K2HPO4 (9 h milling, 2:1 molar ratio, MR). Compared to readily used K2HPO4, milling orthophosphate into LDH matrices decreases its solubility and slows down its release, with 60% and 5.4% release after 168 h for MgAl/K2HPO4 and MgFe/K2HPO4 composites, respectively. Mechanochemical addition of carboxymethylcellulose to the LDH/K2HPO4 composites leads to a noticeable improvement of P release properties.

Cation Exchange Reactions in Layered Double Hydroxides Intercalated with Sulfate and Alkaline Cations (A(H2O)6)[M2+6Al3(OH)18(SO4)2]·6H2O (M2+ = Mn, Mg, Zn; A+ = Li, Na, K).

Layered double hydroxides (LDHs) with similar compositions to the minerals shigaite, natroglaucocerinite, and motukoreaite were synthesized by co-precipitation with increasing pH and characterized by several instrumental techniques. These minerals have previously been described to occur only with sodium and sulfate (Na(H2O)6)[M+26Al3(OH)18(SO4)2]·6H2O (M2+ = Mn, Mg, and Zn). These phases were synthesized successfully along with others containing lithium and potassium. Cation exchange reactions were performed in the presence of alkaline metal sulfates, and for the first time several instrumental techniques were employed to show that the cations can be totally exchanged without removing the intercalated sulfate anions. This class of compounds, traditionally considered to be anion exchangers, can also be considered cation exchangers, which opens new avenues for future scientific and industrial applications.

Oxidation catalyst obtained by the immobilization of layered double hydroxide/Mn(iii) porphyrin on monodispersed silica spheres.

Several functional hybrid materials have been reported as immobilized porphyrin derivatives in various organic and inorganic host materials (polymers, mineral clays, silica, etc.), with potential applications in various fields, such as photochemistry, electrochemistry and heterogeneous catalysis. Layered double hydroxides (LDHs), commonly known as hydrotalcite-like materials, have also been analyzed for use as supports for metallocomplexes. Recently, nanocomposite materials with a core-shell structure produced by combining two kinds of nanometer-size materials have received considerable attention, since the use of these materials is a promising strategy to prevent the aggregation and self-oxidation of molecules, reducing the catalytic activity. In this study, monodispersed hierarchical layered double hydroxides on silica spheres (LDH@SiO2) with core-shell structures were developed for metalloporphyrin immobilization and the materials were used as the oxidant catalysts of different substrates.

Mechanochemical conversion of chrysotile/K2HPO4 mixtures into potential sustainable and environmentally friendly slow-release fertilizers.

Chrysotile fibers pose a threat to public health due to their association relation to respiratory malignant lung disease such as cancer. For this reason, they must be stored and discarded appropriately, including after treatment, which raises costs. In the present study, insoluble chrysotile fibers were milled in solid state with highly soluble K2HPO4, destroying both structures, making the chrysotile nontoxic and generating a new material with potential use as sustainable slow-release fertilizer (SSRF) containing mainly K and P. Based on the mills, milling conditions and chrysotile/K2HPO4 molar ratios used, Mg originating from chrysotile fibers reacted with K and P from dibasic potassium phosphate and were transformed into MgKPO4·H2O, MgKPO4·6H2O and probably a mixture of amorphous SiO2/MgO. In this study, a zirconia planetary mill and high-energy ball mill were used, both of them produced SSRF. In conclusion, it was possible to synthesize high-value and extremely useful materials for agriculture using a harmful waste. The release rate can be tailored by controlling chrysotile/K2HPO4 molar ratios, grinding speed and time, which makes the process even more promising for farming applications.

Selective oxidation catalysts obtained by immobilization of iron(III) porphyrins on thiosalicylic acid-modified Mg-Al layered double hydroxides.

Nitrate-intercalated Mg-Al layered double hydroxides (LDHs) were synthesized and exfoliated in formamide. Reaction of the single layer suspension with thiosalicylic acid under different conditions afforded two types of solids: LDHA1, in which the outer surface was modified with the anion thiosalicylate, and LDHA2, which contained the anion thiosalicylate intercalated between the LDH layers. LDHA1 and LDHA2 were used as supports to immobilize neutral (FeP1 and FeP2) and anionic (FeP3) iron(III) porphyrins. For comparison purposes, the iron(III) porphyrins (FePs) were also immobilized on LDH intercalated with nitrate anions obtained by the co-precipitation method. Chemical modification of LDH facilitated immobilization of the FePs through interaction of the functionalizing groups in LDH with the peripheral substituents on the porphyrin ring. The resulting FePx-LDHAy solids were characterized by X-ray diffraction (powder) and UV-Vis and EPR spectroscopies and were investigated as catalysts in the oxidation of cyclooctene and cyclohexane. The immobilized neutral FePs and their homogeneous counterparts gave similar product yields in the oxidation of cyclooctene, suggesting that immobilization of the FePs on the thiosalicylate-modified LDHs only supported the catalyst species without interfering in the catalytic outcome. On the other hand, in the oxidation of cyclohexane, the thiosalicylate anions on the outer surface of LDHA1 or intercalated between the LDHA2 layers influenced the catalytic activity of FePx-LDHAy, leading to different efficiency and selectivity results. FeP1-LDHA2 performed the best (29.6% alcohol yield) due to changes in the polarity of the surface of the support and the presence of FeP1. Interestingly, FeP1 also performed better in solution as compared to the other FePs. Finally, it was possible to recycle FeP1-LDHA2 at least three times.

Recent Advances in Solid Catalysts Obtained by Metalloporphyrins Immobilization on Layered Anionic Exchangers: A Short Review and Some New Catalytic Results.

Layered materials are a very interesting class of compounds obtained by stacking of two-dimensional layers along the basal axis. A remarkable property of these materials is their capacity to interact with a variety of chemical species, irrespective of their charge (neutral, cationic or anionic). These species can be grafted onto the surface of the layered materials or intercalated between the layers, to expand or contract the interlayer distance. Metalloporphyrins, which are typically soluble oxidation catalysts, are examples of molecules that can interact with layered materials. This work presents a short review of the studies involving metalloporphyrin immobilization on two different anionic exchangers, Layered Double Hydroxides (LDHs) and Layered Hydroxide Salts (LHSs), published over the past year. After immobilization of anionic porphyrins, the resulting solids behave as reusable catalysts for heterogeneous oxidation processes. Although a large number of publications involving metalloporphyrin immobilization on LDHs exist, only a few papers have dealt with LHSs as supports, so metalloporphyrins immobilized on LHSs represent a new and promising research field. This work also describes new results on an anionic manganese porphyrin (MnP) immobilized on Mg/Al-LDH solids with different nominal Mg/Al molar ratios (2:1, 3:1 and 4:1) and intercalated with different anions (CO3(2-) or NO3(-)). The influence of the support composition on the MnP immobilization rates and the catalytic performance of the resulting solid in cyclooctene oxidation reactions will be reported.

Influence of two different alcohols in the esterification of fatty acids over layered zinc stearate/palmitate.

In this work, esterification of fatty acids (oleic, linoleic and stearic acid) with a commercial zinc carboxylate (a layered compound formed by simultaneous intercalation of stearate and palmitate anions) was performed. Kinetic modeling using a quasi-homogeneous approach successfully fitted experimental data at different molar ratio of fatty acids/alcohols (1-butanol and 1-hexanol) and temperature. An apparent first-order reaction related to all reactants was found and activation energy of 66 kJ/mol was reported. The catalyst showed to be unique, as it can be easily recovered like a heterogeneous catalysts behaving like ionic liquids. In addition, this catalyst demonstrated a peculiar behavior, because higher reactivity was observed with the increase in the alcohols chain length compared to the authors' previous work using ethanol.

Galactodendritic porphyrinic conjugates as new biomimetic catalysts for oxidation reactions.

This work employed [5,10,15,20-tetrakis(pentafluorophenyl)porphyrin] ([H2(TPPF20)], H2P1) as the platform to prepare a tetrasubstituted galactodendritic conjugate porphyrin (H2P3). After metalation with excess copper(II) acetate, H2P3 afforded a new solid porphyrin material, Cu4CuP3S. This work also assessed the ability of the copper(II) complex (CuP3) of H2P3 to coordinate with zinc(II) acetate, to yield the new material Zn4CuP3S. UV-visible, Fourier transform infrared, and electron paramagnetic resonance spectroscopies aided full characterization of the synthesized solids. (Z)-Cyclooctene epoxidation under heterogeneous conditions helped to evaluate the catalytic activity of Cu4CuP3S and Zn4CuP3S. The efficiency of Cu4CuP3S in the oxidation of another organic substrate, catechol, was also investigated. According to the results obtained in the heterogeneous process, Cu4CuP3S mimicked the activity of cytochrome P-450 and catecholase. In addition, Cu4CuP3S was reusable after recovery and reactivation. The data obtained herein were compared with the results achieved for the copper complex (CuP1) of [H2(TPPF20)] and for CuP3 under homogeneous conditions.

Manganese chlorins immobilized on silica as oxidation reaction catalysts.

Synthetic strategies that comply with the principles of green chemistry represent a challenge: they will enable chemists to conduct reactions that maximize the yield of products with commercial interest while minimizing by-products formation. The search for catalysts that promote the selective oxidation of organic compounds under mild and environmentally friendly conditions constitutes one of the most important quests of organic chemistry. In this context, metalloporphyrins and analogues are excellent catalysts for oxidative transformations under mild conditions. In fact, their reduced derivatives chlorins are also able to catalyze organic compounds oxidation effectively, although they have been still little explored. In this study, we synthesized two chlorins through porphyrin cycloaddition reactions with 1.3-dipoles and prepared the corresponding manganese chlorins (MnCHL) using adequate manganese(II) salts. These MnCHL were posteriorly immobilized on silica by following the sol-gel process and the resulting solids were characterized by powder X-ray diffraction (PXRD), UVVIS spectroscopy, FTIR, XPS, and EDS. The catalytic activity of the immobilized MnCHL was investigated in the oxidation of cyclooctene, cyclohexene and cyclohexane and the results were compared with the ones obtained under homogeneous conditions.

Bioactive nanocomposites of bacterial cellulose and natural hydrocolloids.

The aim of this work was to develop bioactive films from bacterial cellulose and hydrocolloids (guar gum and hyaluronic acid), coated or not with collagen. After mechanical treatment, a suspension of cellulose nanofibres was obtained which, combined with the dispersions of hydrocolloids, was used to produce bionanocomposite films by wet casting. The materials were stable in physiological solution and presented better swelling capacity than that of the bacterial cellulose. The films were coated with collagen by dipping. Cell adhesion tests and surface analysis by tensiometry, X-ray photoelectron spectroscopy and atomic force microscopy showed that the surface properties of the films can be adjusted by changing the proportions of the components. The collagen coating presented a self-assembling pattern resembling that of living tissues. The materials developed in this work showed potential for applications in the medical field as bioactive wound dressings, scaffolds for cellular growth and sustained drug release systems. The films were obtained by simple production and purification methods, including the use of low toxicity solvents. Thus, in addition to potential cost saving, the development of these bionanocomposites is in accordance with green chemistry principles.

Layered double hydroxides intercalated with anionic surfactants/benzophenone as potential materials for sunscreens.

Layered double hydroxides intercalated with dodecylsulfate or dodecylbenzenesulfonate were synthesized by co-precipitation under alkaline conditions. After characterization by PXRD, FTIR, and TGA/DTA, the ZnxAl/SUR compounds were reacted with neutral benzophenone, using different procedures. The products obtained from benzophenone adsolubilization were investigated by PXRD, FTIR, and DRUV-Vis spectroscopy before and after exposure to UV radiation. In general, the content of adsolubilized benzophenone was small and depended on the synthetic procedure. The best results were achieved under microwave irradiation, which furnished 9.09 wt% adsolubilized benzophenone. The products presented good adsorption in the full UV region, from UVC to UVA, and good stability to UV radiation. They did not cause skin irritation in tests conducted on rabbits, which makes them good candidates for the development of a new generation of sunscreens.

Acid activated montmorillonite as catalysts in methyl esterification reactions of lauric acid.

The catalytic activity of acid activated montmorillonite in the esterification of free fatty acids (FFA) is reported. Standard Montmorillonite (MMT) type STx-1 provided by the Clay Mineral Society repository was activated using phosphoric, nitric and sulphuric acids under different conditions and the resulting materials were characterized and evaluated as catalysts in the methyl esterification of lauric acid. Blank reactions carried out in the absence of any added catalyst presented conversions of 32.64, 69.79 and 79.23%, for alcohol:lauric acid molar ratios of 60:1, 12:1 and 6:1, respectively. In the presence of the untreated clay and using molar ratios of 12:1 and 6:1 with 12% of catalyst, conversions of 70.92 and 82.30% were obtained, respectively. For the acid activated clays, conversions up to 93.08% of lauric acid to methyl laurate were obtained, much higher than those observed for the thermal conversion or using untreated montmorillonite. Relative good correlations were observed between the catalytic activity and the development of acid sites and textural properties of the resulting materials. Therefore, a simple acid activation was able to improve the catalytic activity and produce clay catalysts that are environmental friendly, cost effective, noncorrosive and reusable.

Immobilization of anionic iron(III) porphyrins onto in situ obtained zinc oxide.

A family of anionic iron(III) porphyrins (FePor) was immobilized onto zinc oxide (ZnO) obtained by the in situ hydrothermal decomposition of zinc hydroxide nitrate, a layered hydroxide salt. The immobilization probably occurred via the interaction between the anionic charges on the porphyrins and the positively charged surface of the ZnO, in slightly acidic to neutral pH. The resulting solids were characterized by transmission electron microscopy (TEM), X-ray powder diffraction (XRDP), Fourier transform infrared spectroscopy (FTIR), electron paramagnetic resonance (EPR), and ultraviolet-visible spectroscopy (UV-Vis) (solid samples), which confirmed the formation of ZnO and the immobilization of the FePor. The prepared materials were employed as catalysts for the heterogeneous catalytic oxidation of cyclooctene, cyclohexane, and n-heptane, using iodosylbenzene as the oxygen donor. Good catalytic results were achieved for all the substrates, and selectivity for the alcohol was verified during the oxidation of alkanes. The reuse capacity of the solid catalyst was also investigated.

Catalysts for heterogeneous oxidation reaction based on metalloporphyrins immobilized on kaolinite modified with triethanolamine.

Raw kaolinite was modified with triethanolamine (TEA), in an attempt to create a new support for the immobilization of metalloporphyrins. Anionic metalloporphyrins containing Fe(3+) or Mn(3+) as metallic centers were immobilized on the prepared support, and the obtained solids were characterized by Fourier-transform infrared (FTIR) spectroscopy, X-ray powder diffraction (XRPD), thermal analysis (thermogravimetric and differential thermal analyses--TGA/DTA), and scanning electron microscopy (SEM). The solids were used in heterogeneous oxidation catalysis of cyclooctene and cyclohexane. The yields from the oxidation of cyclooctene depended on the amount of TEA and/or water present in the solids. Good reaction yields were obtained for the oxidation of cyclohexane, with selectivity for the alcohol. In one specific case, a possible co-catalytic activity was verified for TEA during the oxidation of cyclohexane.

Effect of adsorbed/intercalated anionic dyes into the mechanical properties of PVA: layered zinc hydroxide nitrate nanocomposites.

Zinc hydroxide nitrate (ZHN) was adsorbed with anions of blue dyes (Chicago sky blue, CSB; Evans blue, EB; and Niagara blue, NB) and intercalated with anions of orange dyes (Orange G, OG; Orange II, OII; methyl orange, MO). Transparent, homogeneous and colored nanocomposite films were obtained by casting after dispersing the pigments (dye-intercalated/adsorbed into LHSs) into commercial poly(vinyl alcohol) (PVA). The films were characterized by XRD, UV-Vis spectroscopy, and mechanical testing. The mechanical properties of the PVA compounded with the dye-intercalated/adsorbed ZHN were evaluated, and reasonable increases in Young's modulus and ultimate tensile strength were observed, depending on the amount and choice of layered filler. These results demonstrate the possibility of using a new class of layered hydroxide salts intercalated and adsorbed with anionic dyes to prepare multifunctional polymer nanocomposite materials.