Vibration-Assisted Welding of 42CrMo4 Steel: Optimizing Parameters for Improved Properties and Weldability.

This study advances the vibration-assisted welding (VAW) technique for joining medium-carbon, low-alloy steels, which are typically challenging to weld. Traditional welding methods suggest low linear energy and mandatory pre- and post-heating due to these steels' poor weldability. However, VAW employs a vibrating table to maintain part vibration throughout the automatic MIG/MAG welding process. This study tested the VAW technique on 42CrMo4 steel samples, achieving satisfactory weld quality without the need for pre- and post-heating treatments. This research revealed that while vibration frequencies between 550 Hz and 9.5 kHz minimally affect the appearance of the weld joint, the oscillation acceleration has a significant impact. The acceleration along the weld axis (ax), combined with the welding speed and vibration frequency, affects the weld surface's appearance, particularly its scaly texture and size. Lateral acceleration (ay) alters the seam width, whereas vertical acceleration (az) affects penetration depth at the root. Notably, if the effective acceleration (aef) surpasses 40 m/s2, there is a risk of molten metal expulsion from the weld pool or piercing at the joint's base. The quality of the joints was assessed through macroscopic and microscopic structural analyses, micro-hardness tests in the weld zone, and bending trials. The mechanical properties of the VAW samples were found to be acceptable, with hardness slightly exceeding that of the samples subjected to pre- and post-heating. Moreover, the VAW process significantly reduced energy consumption and operational time. The employed vibration system, with a power rating of 100 W, operates for just a few minutes, resulting in substantially lower energy usage compared to the traditional pre- and post-heating method, which typically requires a 5 kW electric furnace.

Investigation into the Acoustic Properties of Polylactic Acid Sound-Absorbing Panels Manufactured by 3D Printing Technology: The Influence of Nozzle Diameters and Internal Configurations.

Sound-absorbing panels are widely used in the acoustic design of aircraft parts, buildings and vehicles as well as in sound insulation and absorption in areas with heavy traffic. This paper studied the acoustic properties of sound-absorbing panels manufactured with three nozzle diameters (0.4 mm, 0.6 mm and 0.8 mm) by 3D printing from three types of polylactic acid filaments (Grey Tough PLA; Black PLA Pro; Natural PLA) and with six internal configurations with labyrinthine zigzag channels (Z1 and Z2). The absorption coefficient of the sample with the Z2 pattern, a 5.33 mm height, a 0.6 mm nozzle diameter and with Black PLA Pro showed the maximum value (α = 0.93) for the nozzle diameter of 0.6 mm. Next in position were the three samples with the Z1 pattern (4 mm height) made from all three materials used and printed with a nozzle diameter of 0.4 mm with a sound absorption coefficient value (α = 0.91) at 500 Hz. The highest value of the sound transmission loss (56 dB) was found for the sample printed with a nozzle size of 0.8 mm with the Z2 pattern (8 mm height) and with Black PLA Pro. The extruded material, the nozzle diameter and the internal configuration had a significant impact on the acoustic performance of the 3D-printed samples.

Ionic Liquids as Reconditioning Agents for Paper Artifacts.

This research explores the potential of ionic liquids (ILs) in restoring paper artifacts, particularly an aged book sample. Three distinct ILs-1-ethyl-3-propylimidazolium bis(trifluoromethylsulfonyl)imide, 1-methyl-3-pentylimidazolium bis(trifluoromethylsulfonyl)imide, and 1-methyl-3-heptylimidazolium bis(trifluoromethylsulfonyl)imide -both in their pure form and isopropanol mixtures, were examined for their specific consumption in conjunction with paper, with 1-ethyl-3-propylimidazolium bis(trifluoromethylsulfonyl)imide displaying the highest absorption. Notably, the methyl-3-heptylimidazolium ionic liquid displayed pronounced deacidification capabilities, elevating the paper pH close to a neutral 7. The treated paper exhibited significant color enhancements, particularly with 1-heptyl-3-methylimidazolium and 1-pentyl-3-methylimidazolium ILs, as evidenced by CIE-Lab* parameters. An exploration of ILs as potential UV stabilizers for paper unveiled promising outcomes, with 1-heptyl-3-methylimidazolium IL demonstrating minimal yellowing post-UV irradiation. FTIR spectra elucidated structural alterations, underscoring the efficacy of ILs in removing small-molecular additives and macromolecules. The study also addressed the preservation of inked artifacts during cleaning, showcasing ILs' ability to solubilize iron gall ink, particularly the one with the 1-ethyl-3-propylimidazolium cation. While exercising caution for prolonged use on inked supports is still recommended, ILs are shown here to be valuable for cleaning ink-stained surfaces, establishing their effectiveness in paper restoration and cultural heritage preservation.

Thermal and Sound Insulation Properties of Organic Biocomposite Mixtures.

Sustainable building materials with excellent thermal stability and sound insulation are crucial for eco-friendly construction. This study investigates biocomposites made from cellulose pulp reinforced with beeswax, fir resin, and natural fillers like horsetail, rice flour, and fir needles. Eight formulations were obtained, and their thermal resistance, oxidation temperature, and acoustic properties were evaluated. Biocomposites exhibited significant improvements compared to conventional materials. Oxidation temperature onset increased by 60-70 °C compared to polyurethane foam or recycled textiles, reaching 280-290 °C. Sound absorption coefficients ranged from 0.15 to 0.78, with some formulations exceeding 0.5 across mid-frequencies, indicating good sound-dampening potential. These findings demonstrate the promise of these biocomposites for sustainable construction, offering a balance of thermal and acoustic performance alongside environmental and health benefits.

Sound Absorption Performance and Mechanical Properties of the 3D-Printed Bio-Degradable Panels.

The 3D printing process allows complex structures to be obtained with low environmental impact using biodegradable materials. This work aims to develop and acoustically characterize 3D-printed panels using three types of materials, each manufactured at five infill densities (20%, 40%, 60%, 80% and 100%) with three internal configurations based on circular, triangular, and corrugated profiles. The highest absorption coefficient values (α = 0.93) were obtained from the acoustic tests for the polylactic acid material with ground birch wood particles in the triangular configuration with an infill density of 40%. The triangular profile showed the best acoustic performance for the three types of materials analysed and, from the point of view of the mechanical tests, it was highlighted that the same triangular configuration presented the highest resistance both to compression (40 MPa) and to three-point bending (50 MPa). The 40% and 60% infill density gave the highest absorption coefficient values regardless of the material analyzed. The mechanical tests for compression and three-point bending showed higher strength values for samples manufactured from simple polylactic acid filament compared to samples manufactured from ground wood particles. The standard defects of 3D printing and the failure modes of the interior configurations of the 3D-printed samples could be observed from the microscopic analysis of the panels. Based on the acoustic results and the determined mechanical properties, one application area for these types of 3D-printed panels could be the automotive and aerospace industries.

3D-Printed PLA Molds for Natural Composites: Mechanical Properties of Green Wax-Based Composites.

The first part of this paper is dedicated to obtaining 3D-printed molds using poly lactic acid (PLA) incorporating specific patterns, which have the potential to serve as the foundation for sound-absorbing panels for various industries and aviation. The molding production process was utilized to create all-natural environmentally friendly composites. These composites mainly comprise paper, beeswax, and fir resin, including automotive function as the matrices and binders. In addition, fillers, such as fir needles, rice flour, and Equisetum arvense (horsetail) powder, were added in varying amounts to achieve the desired properties. The mechanical properties of the resulting green composites, including impact and compressive strength, as well as maximum bending force value, were evaluated. The morphology and internal structure of the fractured samples were analyzed using scanning electron microscopy (SEM) and an optical microscopy. The highest impact strength was measured for the composites with beeswax, fir needles, recyclable paper, and beeswax fir resin and recyclable paper, 19.42 and 19.32 kJ/m2, respectively, while the highest compressive strength was 4 MPa for the beeswax and horsetail-based green composite. Natural-material-based composites exhibited 60% higher mechanical performance compared to similar commercial products used in the automotive industry.

Functional Surfaces via Laser Processing in Nickel Acetate Solution.

This study presents a novel laser processing technique in a liquid media to enhance the surface mechanical properties of a material, by thermal impact and micro-alloying at the subsurface level. An aqueous solution of nickel acetate (15% wt.) was used as liquid media for laser processing of C45E steel. A pulsed laser TRUMPH Truepulse 556 coupled to a PRECITEC 200 mm focal length optical system, manipulated by a robotic arm, was employed for the under-liquid micro-processing. The study's novelty lies in the diffusion of nickel in the C45E steel samples, resulting from the addition of nickel acetate to the liquid media. Micro-alloying and phase transformation were achieved up to a 30 µm depth from the surface. The laser micro-processed surface morphology was analysed using optical and scanning electron microscopy. Energy dispersive spectroscopy and X-ray diffraction were used to determine the chemical composition and structural development, respectively. The microstructure refinement was observed, along with the development of nickel-rich compounds at the subsurface level, contributing to an improvement of the micro and nanoscale hardness and elastic modulus (230 GPa). The laser-treated surface exhibited an enhancement of microhardness from 250 to 660 HV0.03 and an improvement of more than 50% in corrosion rate.

Morphological Analysis of Laser Surface Texturing Effect on AISI 430 Stainless Steel.

Laser surface texturing (LST) is a method to obtain micro-structures on the material's surface for improving tribological performances, wetting tuning, surface treatment, and increasing adhesion. The material selected for LST is AISI 430 ferritic stainless steel, distinguished by the low cost in manufacturing, corrosion resistance, and high strength at elevated temperature. The present study addresses the morphology of new pattern designs (crater array, ellipse, and octagonal shapes). The patterns are applied on the stainless-steel surface by a non-contact method with high quality and precision nanosecond pulsed laser equipment. The investigation of laser parameter influence on thermal affected area and micro-structures is accomplished by morphological and elemental analysis (SEM + EDX). The parameters of the laser micro-patterning have a marked influence on the morphology, creating groove-type sections with different depths and recast material features. From the SEM characterization, the highest level of recast material is observed for concentric octagon LST design. Its application is more recommended for the preparation of the metal surface before hybrid welding. Additionally, the lack of the oxygen element in the case of this design suggests the possible use of the pattern in hybrid joining.

The Influence of Solar Sintering on Copper Heat Exchanger Parts with Controlled 3D-Printed Morphology.

From a scientific point of view, heat transfer is different in solar furnaces compared with classical ones and the influence of direct concentrated solar radiation on sintered parts needs to be studied in detail to determine the feasibility of solar furnaces in manufacturing small workpieces. This study was performed on cylindrical samples with controlled morphology obtained by a powder metallurgy 3D printing technique. All samples were heated with a heating rate of 120 ± 10 °C/minute, with 0, 1, 2, 3, 4 and 5 min holding times at 900 °C and 930 °C. The morphology of the samples was analyzed microscopically, the microhardness was determined before and after sintering, and the results were correlated with the sintering parameters (temperature, heating rate and holding time). The best results were obtained at 930 °C with 5 min holding time from the microhardness value and microstructure point of view.

Wettability and Surface Roughness Analysis of Laser Surface Texturing of AISI 430 Stainless Steel.

Due to its wide applicability in industry, devising microstructures on the surface of materials can be easily implemented and automated in technological processes. Laser Surface Texturing (LST) is applied to modify the chemical composition, morphology, and roughness of surfaces (wettability), cleaning (remove contaminants), reducing internal stresses of metals (hardening, tempering), surface energy (polymers, metals), increasing the adhesion (hybrid joining, bioengineering) and decreasing the growth of pathogenic bacteria (bioengineering). This paper is a continuation and extension of our previous studies in laser-assisted texturing of surfaces. Three different patterns (crater array-type C, two ellipses at 90° overlapping with its mirror-type B and 3 concentric octagons-type A) were applied with a nanosecond pulsed laser (active medium Nd: Fiber Diode-pumped) on the surface of a ferritic stainless steel (AISI 430). Micro texturing the surface of a material can modify its wettability behavior. A hydrophobic surface (contact angle greater than 90°) was obtained with different variations depending on the parameters. The analysis performed in this research (surface roughness, wettability) is critical for assessing the surface functionality, characteristics and properties of the stainless steel surface after the LST process. The values of the surface roughness and the contact angle are directly proportional to the number of repetitions and inversely proportional to the speed. Recommendations for the use of different texturing pattern designs are also made.

Ionic Liquids as Antifungal Agents for Wood Preservation.

Ionic liquids represent a class of highly versatile organic compounds used extensively in the last decade for lignocellulose biomass fractionation and dissolution, as well as property modifiers for wood materials. This review is dedicated to the use of ionic liquids as antifungal agents for wood preservation. Wood preservation against fungal attack represents a relatively new domain of application for ionic liquids, emerging in the late 1990s. Comparing to other application domains of ionic liquids, this particular one has been relatively little researched. Ionic liquids may be promising as wood preservatives due to their ability to swell wood, which translates into better penetration ability and fixation into the bulk of the wood material than other conventional antifungal agents, avoiding leaching over time. The antifungal character of ionic liquids depends on the nature of their alkyl-substituted cation, on the size and position of their substituents, and of their anion. It pertains to a large variety of wood-colonizing fungi, both Basidiomycetes and Fungiimperfecti.

Diffusion and Controlled Release in Physically Crosslinked Poly (Vinyl Alcohol)/Iota-Carrageenan Hydrogel Blends.

This paper reports the obtaining of poly (vinyl alcohol) and i-carrageenan blend hydrogels by physical crosslinking (consecutive freeze-thaw cycles). The two polymers were completely miscible in the weight ratio interval used in this study, as determined by solution viscometry data. Strong interactions through hydrogen bonding and forming of mixed interpolymer crystalline domains were observed, which are responsible for the formation of stable drug release-tunable matrices. The release profiles of three model antibiotic drugs (amoxicillin, tetracycline hydrochloride, and gentamicin sulfate) were assessed in a pH interval between 3 and 7.3. They were found to be strongly dependent on the drug chemistry, mesh size of the hydrogels, swelling mechanism, and pH of the release medium. A decrease of up to 40% in the release rates and up to 10% in the diffusion coefficients of the model drugs was registered with the increase in i-carrageenan content.

Influence of Internal Innovative Architecture on the Mechanical Properties of 3D Polymer Printed Parts.

The utilization of polymer-based materials is quickly expanding. The enterprises of today are progressively seeking techniques to supplant metal parts with polymer-based materials as a result of their light weight, simple support and modest costs. The ceaselessly developing requirement for composite materials with new or enhanced properties brings about the preparation of different polymer mixes with various arrangements, morphologies and properties. Fused filament fabrication processes such as 3D-printing are nowadays shaping the actual pathway to a full pallet of materials, from art-craft to biomaterials. In this study, the structural and mechanical behavior of three types of commercially available filaments comprised of synthetic poly(acrylonitrile-co-butadiene-co-styrene) (ABS), poly(lactic acid) (PLA) and poly(lactic acid)/polyhydroxyalkanoate reinforced with bamboo wood flour composite (PLA/PHA BambooFill) were assessed through mechanical testing and optical microscopy, aiming to understand how the modifications that occur in the printed models with internal architecture are influencing the mechanical properties of the 3D-printed material. It has been determined that the material printed from PLA presents the highest compression strength, three-point bending and shock resistance, while the ABS shows the best tensile strength performance. A probability plot was used to verify the normality hypothesis of data for the tensile strength, in conjunction with the Anderson-Darling statistic test. The results of the statistic indicated that the data were normally distributed and that there is a marked influence of the internal architecture of the 3D-printed models on the mechanical properties of the printed material.

Physically Crosslinked Poly (Vinyl Alcohol)/Kappa-Carrageenan Hydrogels: Structure and Applications.

This paper discusses the structure morphology and the thermal and swelling behavior of physically crosslinked hydrogels, obtained from applying four successive freezing-thawing cycles to poly (vinyl alcohol) blended with various amounts of κ-carrageenan. The addition of carrageenan in a weight ratio of 0.5 determines a twofold increase in the swelling degree and the early diffusion coefficients of the hydrogels when immersed in distilled water, due to a decrease in the crystallinity of the polymer matrix. The diffusion of water into the polymer matrix could be considered as a relaxation-controlled transport (anomalous diffusion). The presence of the sulfate groups determines an increased affinity of the hydrogels towards crystal violet cationic dye. A maximum physisorption capacity of up to 121.4 mg/g for this dye was attained at equilibrium.

Tantalum Oxynitride Thin Films: Assessment of the Photocatalytic Efficiency and Antimicrobial Capacity.

Tantalum oxynitride thin films have been deposited by reactive magnetron sputtering, using a fixed proportion reactive gas mixture (85% N2 + 15% O2). To produce the films, the partial pressure of the mixture in the working atmosphere was varied. The characteristics of the produced films were analyzed from three main perspectives and correspondent correlations: the study of the bonding states in the films, the efficiency of photo-degradation, and the antibacterial/antibiofilm capacity of the coatings against Salmonella. X-ray Photoelectron Spectroscopy results suggest that nitride and oxynitride features agree with a constant behavior relative to the tantalum chemistry. The coatings deposited with a higher reactive gas mixture partial pressure exhibit a significantly better antibiofilm capacity. Favorable antibacterial resistance was correlated with the presence of dominant oxynitride contributions. The photocatalytic ability of the deposited films was assessed by measuring the level of degradation of an aqueous solution containing methyl orange, with or without the addition of H2O2, under UV or VIS irradiation. Degradation efficiencies as high as 82% have been obtained, suggesting that tantalum oxynitride films, obtained in certain configurations, are promising materials for the photodegradation of organic pollutants (dyes).