Additive Manufacturing and Composite Materials for Marine Energy: Case of Tidal Turbine.

The global trend in additive manufacturing is the technology of three-dimensional (3D) printing with a high potential to avoid some of the weaknesses of conventional fabrication techniques. This new technology has been used to manufacture small tidal and wind turbines. In isolated areas, small turbines can be manufactured and assembled on-site for green energy production. The purpose of this document is to evaluate the thermomechanical behavior of a printed tidal turbine using Digimat-AM (Additive Manufacturing) with fused filament fabrication method. The finite element computes the mechanical deflection, temperature, residual stresses, and warpage fields of the printed part. The composites used during printing are thermoplastic polymers (acrylonitrile butadiene styrene, polyamide 6 [PA6], polyamide 12 [PA12], and polyetherimide [PEI]) reinforced with carbon and glass fillers in the form of fibers and beads (CF/GF and CB/GB). Through the simulation, one could show that the blade printed with PEI-CB/CF has excellent mechanical performance of low mechanical deflection and warpage, compared to PA6-CB/CF. In addition, the fiber-shaped fillers are better than the bead-shaped ones for the 3D printing process. In general, this study has shown the potential and feasibility of 3D printing as an excellent opportunity in the fabrication of small blades in the future, but more studies are required to understand this potential.

FDM technology and the effect of printing parameters on the tensile strength of ABS parts.

The effect of printing speed on the tensile strength of acrylonitrile butadiene styrene (ABS) samples fabricated using the fused deposition modelling (FDM) process is addressed in this research. The mechanical performance of FDM-ABS products was evaluated using four different printing speeds (10, 30, 50, and 70 mm/s). A numerical model was developed to simulate the experimental campaign by coupling two computational codes, Abaqus and Digimat. In addition, this article attempts to investigate the impacts of printing parameters on ASTM D638 ABS specimens. A 3D thermomechanical model was implemented to simulate the printing process and evaluate the printed part quality by analysing residual stress, temperature gradient and warpage. Several parts printed in Digimat were analysed and compared numerically. The parametric study allowed us to quantify the effect of 3D printing parameters such as printing speed, printing direction, and the chosen discretisation (layer by layer or filament) on residual stresses, deflection, warpage, and resulting mechanical behaviour.

The Effect of Agglomeration on the Electrical and Mechanical Properties of Polymer Matrix Nanocomposites Reinforced with Carbon Nanotubes.

In this work, we investigated the effect of carbon nanotubes addition and agglomeration formation on the mechanical and electrical properties of CNT-polymer-based nanocomposites. Six specimens with carbon nanotubes (CNTs) fractions of 0%, 0.5%, 1%, 2%, 4% and 5% were manufactured and characterized by dynamic mechanical analysis (DMA) and four-probe method. The stress-strain curves and electrical conductivity properties were obtained. Scanning electron microscopy (SEM) was used to characterize both agglomeration and porosity formation. By employing micromechanics, through representative volume element (RVE), finite element analysis (FEA) and resistor network model (RNM), the Young's modulus and electrical conductivity values were calculated. The samples' elastic moduli showed an increment, reaching the maximum value at a CNTs fraction of 2%, thereafter an adverse effect was caused in the high CNT percentage samples. The final electrical conductivity seemed greatly altered with the addition of CNTs, reaching the percolation threshold at 2%. The unavoidable formation of CNT agglomerates appeared to influence the final physical properties. The CNT agglomerates adversely affect the mechanical performance of high-CNT-percentage samples. Conversely, an exponential increment in the electrical conductivity was presented as the agglomerates formed networks allowing the transport of electrons through the tunnelling effect. These phenomena were experimentally and numerically confirmed, showing a good correlation.

COVID-19: Current challenges regarding medical healthcare supplies and their implications on the global additive manufacturing industry.

The covid-19 outbreak has caused a shortage of masks and other healthcare products for the general public around the globe. In addition, it has also affected the supply of personal protective equipment (PPE) used by healthcare services because of a sudden increase in their demand. This significant disruption in the global supply chain of these products resulted in, leaving many staff and patients without protection. The additive manufacturing (AM) industry is going through extraordinary times and can provide emergency responses to help deal with the global crisis caused by the COVID-19 pandemic. The objective of the present work is therefore to perform an up-to-date review to determine the capacity of AM to provide exclusive benefits for the medical healthcare supplies sector to fight this current situation. In this review, it is found that AM technology has proved that it can be used as a volume manufacturing technology for the ongoing crisis. However, the standardization and certification are appeared to represent the main challenges for adopting the AM in healthcare against COVID-19. Furthermore, additively manufactured materials for medical applications must be developed for medical environments. Most printed medical products for COVID-19 require biocompatibility evaluation and shall prove their ability to sterilize. Finally, this review concluded that AM technology can fulfill the requirements of face masks and ventilator parts for healthcare systems for proper controlling and treating of COVID-19 patients when the safety and efficacy of these devices are ensured.

3D Printing to Support the Shortage in Personal Protective Equipment Caused by COVID-19 Pandemic.

Currently, the emergence of a novel human coronavirus disease, named COVID-19, has become a great global public health concern causing severe respiratory tract infections in humans. Yet, there is no specific vaccine or treatment for this COVID-19 where anti-disease measures rely on preventing or slowing the transmission of infection from one person to another. In particularly, there is a growing effort to prevent or reduce transmission to frontline healthcare professionals. However, it is becoming an increasingly international concern respecting the shortage in the supply chain of critical single-use personal protective equipment (PPE). To that scope, we aim in the present work to provide a comprehensive overview of the latest 3D printing efforts against COVID-19, including professional additive manufacturing (AM) providers, makers and designers in the 3D printing community. Through this review paper, the response to several questions and inquiries regarding the following issues are addressed: technical factors connected with AM processes; recommendations for testing and characterizing medical devices that additively manufactured; AM materials that can be used for medical devices; biological concerns of final 3D printed medical parts, comprising biocompatibility, cleaning and sterility; and limitations of AM technology.

Effect of CNTs Additives on the Energy Balance of Carbon/Epoxy Nanocomposites during Dynamic Compression Test.

Previous research has shown that nanocomposites show not only enhancements in mechanical properties (stiffness, fracture toughness) but also possess remarkable energy absorption characteristics. However, the potential of carbon nanotubes (CNTs) as nanofiller in reinforced epoxy composites like glass fiber-reinforced polymers (GFRP) or carbon fiber-reinforced polymers (CFRP) under dynamic testing is still underdeveloped. The goal of this study is to investigate the effect of integrating nanofillers such as CNTs into the epoxy matrix of carbon fiber reinforced polymer composites (CFRP) on their dynamic energy absorption potential under impact. An out-of-plane compressive test at high strain rates was performed using a Split Hopkinson Pressure Bar (SHPB), and the results were analyzed to study the effect of changing the concentration of CNTs on the energy absorption properties of the nanocomposites. A strong correlation between strain rates and CNT mass fractions was found out, showing that an increase in percentage of CNTs could enhance the dynamic properties and energy absorption capabilities of fiber-reinforced composites.

Effect of Graphene Nano-Additives on the Local Mechanical Behavior of Derived Polymer Nanocomposites.

In this study, indentation tests of graphene-based polymer nanocomposites were carried out to determine the local elastic mechanical properties. The samples consist of epoxy matrix with graphene additives. Additives were added at levels of 0% as a control, 0.5%, 1%, 2.5%, 5% and 10% by weight. The local elastic properties such as moduli and hardness were calculated. After each indentation, the prints were characterized using scanning electron microscopy (SEM). It seems that the local mechanical properties of nanocomposite samples were improved as the amount of nano-additives increased. Based on the curve displacement and surface imaging, we can conclude that the nano-additives influenced the overall plastic mechanical behavior of the samples. For simulating micro-indentation test, a finite element analysis model was developed using ABAQUS software and compared to experimental tests. Good correlation was observed.