A Study on the Critical Saturation Response Characteristics of Simple and Sandwich Cylindrical Shells under Long-Duration Blast Loading.

Experimental research and numerical simulations of the structural response to shock waves with pulse durations of hundreds of milliseconds, or even seconds, are extremely challenging. This paper takes typical single-layer and sandwich cylindrical shells as the research objects. The response rules of cylindrical shells under long-duration blast loadings were studied. The results show that when the pulse duration is greater than or equal to 4~5 times the first-order period of the structure, the maximum response of the structure tends to be consistent, that is, the maximum response of the cylindrical shells with different vibration shapes shows a saturation effect as the pulse duration increases. This study established the relationship between the saturation loading time and the inherent characteristics of the structure. It was found that the saturation effect was applicable under the following conditions, including different load waveforms, elastic-plastic deformation of the structure, and the loading object being a sandwich shell. This will help transform the long-duration explosion wave problem into a finite pulse-duration shock wave problem that can be realized by both experiments and numerical simulations.

Multifunctional Flexible MXene/AgNW Composite Thin Film with Ultrahigh Conductivity Enabled by a Sandwich-Structured Assembly Strategy.

Flexible composite films have attracted considerable attention due to great potential for healthcare, telecommunication, and aerospace. However, it is still challenging to achieve high conductivity and multifunctional integration, mainly due to poorly designed composite structures of these films. Herein, a novel sandwich-structured assembly strategy is proposed to fabricate flexible composite thin films made of Ag nanowire (AgNW) core and MXene layers by combination of spray coating and vacuum filtration process. In this case, ultrathin MXene layers play crucial roles in constructing compact composite structures strongly anchored to substrate with extensive hydrogen-bonding interactions. The resultant sandwich-structured MXene/AgNW composite thin films (SMAFs) exhibit ultrahigh electrical conductivity (up to 27193 S cm-1 ), resulting in exceptional electromagnetic interference shielding effectiveness of 16 223.3 dB cm2 g-1 and impressive Joule heating performance with rapid heating rate of 10.4 °C s-1 . Moreover, the uniform SMAFs can also be facilely cut into kirigami-patterned interconnects, which indicate superior strain-insensitive conductance even after long-term exposure to extreme temperatures. The demonstrated strategy offers a significant paradigm to construct multifunctional composite thin films for next-generation integrated flexible electronics with practical applications.

Ultrahigh Energy Storage Density and Efficiency of Lead-Free Dielectrics with Sandwich Structure.

Lead-free dielectric capacitors have attracted significant research interest for high-power applications due to their environmental benefits and ability to meet the demanding performance requirements of electronic devices. However, the development of lead-free ceramic dielectrics with outstanding energy storage performance remains a challenge. In this study, environmentally friendly ceramic dielectrics with sandwich structures are designed and fabricated to improve energy storage performance via the synergistic effect of different dielectrics. The chemical compositions of the outer and middle layers of the sandwich structure are 0.35BiFeO3 -0.65SrTiO3 and Bi0.39 Na0.36 Sr0.25 TiO3 , respectively. The experimental and theoretical simulation results demonstrate that the breakdown strength is over 700 kV cm-1 for prepare sandwich structure ceramics. As a result, an ultrahigh recoverable energy storage density of 9.05 J cm-3 and a near-ideal energy storage efficiency of 97% are simultaneously achieved under 710 kV cm-1 . Furthermore, the energy storage efficiency maintains high values (≥ 96%) within 1-100 Hz and the power density as high as 188 MW cm-3 under 400 kV cm-1 . These results indicate that the designed lead-free ceramics with a sandwich structure possess superior comprehensive energy storage performance, making them promising lead-free candidates in the energy storage field.

Investigation of Structural Energy Absorption Performance in 3D-Printed Polymer (Tough 1500 Resin) Materials with Novel Multilayer Thin-Walled Sandwich Structures Inspired by Peano Space-Filling Curves.

Inspired by Peano space-filling curves (PSCs), this study introduced the space-filling structure design concept to novel thin-walled sandwich structures and fabricated polymer samples by 3D printing technology. The crushing behaviors and energy absorption performance of the PSC multilayer thin-walled sandwich structures and the traditional serpentine space-filling curve (SSC) multilayer thin-walled sandwich structures were investigated using quasi-static compression experiments and numerical analysis. Taking the initial peak crushing force (IPF), specific energy absorption (SEA), and crushing force efficiency (CFE) as evaluation criteria, the effects of geometric parameters, including the curve order, layer height, septa thickness, and wall thickness, on energy absorption performance were comprehensively examined. The results indicated that the energy absorption capacity of the PSC structure was significantly enhanced due to its complex hierarchy. Specifically, the second-order PSC structure demonstrated a 53.2% increase in energy absorption compared to the second-order SSC structure, while the third-order PSC structure showed more than a six-fold increase in energy absorption compared to the third-order SSC structure. Furthermore, a multi-objective optimization method based on the response surface method and the NSGA-II algorithm were employed to optimize the wall thickness and layer height of the proposed novel PSC structures. The optimal solutions suggested that a reasonable wall thickness and layer height were two important factors for designing PSC structures with better energy absorption performance. The findings of this study provide an effective guide for using the space-filling concept with Peano curves for the design of a novel polymer thin-walled energy absorber with high energy absorption efficiency.

Experimental and Numerical Study on Impact Behavior of Hourglass Lattice Sandwich Structures with Gradients.

The impact mechanical properties of graded hourglass lattice sandwich structures under impact compression were studied using experiments and numerical simulations. The influence of the gradient distribution on the deformation mode, peak load, and energy absorption capacity of the hourglass lattice sandwich structure under the same impact energy level, different impact masses, and different impact velocities is discussed. The results show that the difference in impact mass and velocity has a significant effect on the impact mechanical properties of the graded hourglass lattice sandwich structure under the same impact energy level. The gradient distribution mode is a factor that requires careful consideration in the design. A reasonable gradient distribution design can control the initial and compression peak loads to achieve similarly low values and improve the load consistency of the hourglass lattice sandwich structure. The total energy absorption of the hourglass lattice sandwich structures with different gradient distributions is the same; however, the energy absorption capacity is different at different deformation stages. When the moving distance is 0.005 m, the gradient hourglass lattice sandwich structures with the mass decline distribution can absorb 1 kJ/kg more energy than the gradient hourglass lattice sandwich structures with the mass increment distribution. When the moving distance is 0.037 m, the mass decline distribution gradient hourglass lattice sandwich structures absorb 1 kJ/kg less energy than the mass increment distribution gradient hourglass lattice sandwich structures.

Flexural Behaviour of GFRP-Softwood Sandwich Panels for Prefabricated Building Construction.

Studies have shown that the proper selection of core materials in sandwich structures improves the overall structural performance in terms of bending stiffness and strength. The core materials used in such systems, such as foam, corrugated, and honeycomb, are frequently applied in aerospace engineering. However, they are a costly option for civil engineering applications. This paper investigates the bending performance of the proposed GFRP softwood sandwich beams assembled using pultruded GFRP with adhesive connection methods for potential applications in prefabricated building construction. The ultimate load capacity, load-deflection responses, failure modes, bending stiffness, load-axial-strain behaviour, and degree of composite action were experimentally evaluated. The effects of varying shear-span-to-depth ratios a/d between 2 and 6.5, as well as different timber fibre directions of the softwood core, on the overall structural performance were clarified. The results showed that changing the timber fibres' orientation from vertical to longitudinal shifted the failure mode from a brittle to progressive process. Moreover, the adhesive bonding was able to provide full composite action until the failure occurred. Finally, numerical modelling was developed to understand failure loads, deformation, failure modes, and strain responses, and to evaluate bending stiffness and composite action. The results showed satisfactory agreement with the experiments.

Fabrication of sandwich structures of Ag/analyte/MoO3sea urchins for SERS detection of methylene blue dye molecules.

A substrate for surface-enhanced Raman spectroscopy (SERS) in a sandwich configuration, noble metal/analyte/defect-rich metal oxide, is demonstrated for the detection of methylene blue(MB). The sandwich structure (Ag/MB/SUMoO3) is fabricated by physical vapour deposition of Ag nanoparticles over the MB analytes that are adsorbed on sea urchin MoO3(SUMoO3). SUMoO3are grown on a glass substrate by chemical bath deposition. The morphology of the fabricated sandwich structures shows serrated spikes of MoO3from the core region decorated with strings of silver nanoparticles. The silver-decoration and the oxygen defects of SUMoO3promote absorption in the visible region and facilitate charge transfer between MB and SUMoO3, which are beneficial for achieving superior SERS properties in this configuration compared to the contribution from individual components alone. The sandwich structure is able to detect the MB molecule up to 100 nM with an enhancement factor of 8.1 × 106. The relative standard deviation of SERS intensity for the 1618 cm-1peak of MB across the substrate is 29.2%. The configuration offers stability to SERS substrate under ambient conditions. The combined effect of charge transfer, surface plasmon resonance, and MB resonance results in the improved SERS detection of MB molecules with the Ag/MB/SUMoO3sandwich structure.

Significantly Improved Dielectric Performance of All-Organic Parylene/Polyimide/Parylene Composite Films with Sandwich Structure.

The development of novel polymer dielectrics with enhanced dielectric performance is a great challenge for application of film capacitors in modern electronics and electrical systems. Herein, an innovative approach of chemical vapor deposition polymerization technology is proposed to prepare the all-organic sandwich structured parylene/polyimide/parylene (Py/PI/Py) composite films by employing poly(chloro-para-xylylene) (parylene C) as the outer layers and polyimide (PI) as the inner layer. The Py/PI/Py composites exhibit superior thermal resistance and outstanding mechanical properties. Moreover, thanks to the interfacial effect which contributes to reinforcing the dielectric response and the thickness effect which facilitates improving the breakdown strength, the dielectric performance of Py/PI/Py composites has been enhanced significantly. Accordingly, dielectric constant of 4.52-5.09, dissipation factor of 0.21-1.01%, and breakdown strength of 307-460 MV m-1 are achieved. Besides, notable energy storage performance is also obtained in Py/PI/Py composite dielectrics. Consequently, this novel application of chemical vapor deposition polymerization method in preparing all-organic multilayered polymer composite films with sandwich structure shows promising potential in film capacitor applications in harsh conditions.

Dynamic Behavior Modeling of Natural-Rubber/Polybutadiene-Rubber-Based Hybrid Magnetorheological Elastomer Sandwich Composite Structures.

This study investigates the dynamic characteristics of natural rubber (NR)/polybutadiene rubber (PBR)-based hybrid magnetorheological elastomer (MRE) sandwich composite beams through numerical simulations and finite element analysis, employing Reddy's third-order shear deformation theory. Four distinct hybrid MRE sandwich configurations were examined. The validity of finite element simulations was confirmed by comparing them with results from magnetorheological (MR)-fluid-based composites. Further, parametric analysis explored the influence of magnetic field intensity, boundary conditions, ply orientation, and core thickness on beam vibration responses. The results reveal a notable 10.4% enhancement in natural frequencies in SC4-based beams under a 600 mT magnetic field with clamped-free boundary conditions, attributed to the increased PBR content in MR elastomer cores. However, higher magnetic field intensities result in slight frequency decrements due to filler particle agglomeration. Additionally, augmenting magnetic field intensity and magnetorheological content under clamped-free conditions improves the loss factor by from 66% to 136%, presenting promising prospects for advanced applications. This research contributes to a comprehensive understanding of dynamic behavior and performance enhancement in hybrid MRE sandwich composites, with significant implications for engineering applications. Furthermore, this investigation provides valuable insights into the intricate interplay between magnetic field effects, composite architecture, and vibration response.

Study on Flexural Behavior of Glass Fiber Reinforced Plastic Sandwich Composites Using Liquid Thermoplastic Resin.

Experimental and numerical studies of composite sandwich structures are warranted to reap the benefits of these materials when they are well designed. In the current research, new liquid thermoplastic and epoxy resins were used to fabricate four composite sandwich panels with two additional foam types and different densities in the wind turbine industry. A comprehensive comparison of three-point bending test results was made. Finite-element-based simulations using the ABAQUS program with Hashin's damage criterion were conducted to examine the failure behavior of the GFRP sandwich composites. The flexural behavior of the glass-fiber-reinforced plastic (GFRP) sandwich panels was investigated and compared with the experiments. The results show that the GF/PVC/Elium composite panel gives the highest load absorption, flexural strength, flexural modulus, core shear ultimate strength, and facing stress due to effect of the core foam and resin types. For the PVC foam core sandwich panel, using thermoplastic resin increased the flexural strength by 18% compared to that of the epoxy resin. The simulation results show excellent agreement between the finite-element-predicted failure loads and the experimental results.

A Brief Review on Advanced Sandwich Structures with Customized Design Core and Composite Face Sheet.

Sandwich structures are a class of multifunctional high-performance structural composites that have the advantages of being lightweight, of a high strength-to-weight ratio, and of high specific energy absorption capabilities. The creative design of the core along with the apposite material selection for the fabrication of the face sheet and core are the two prerequisites with encouraging areas for further expedition towards the fabrication of advanced composite sandwich structures. The current review work focused on different types of core designs, such as truss, foam, corrugated, honeycomb, derivative, hybrid, hollow, hierarchical, gradient, folded, and smart core along with different composite materials accessible for face sheet fabrication, including fiber-reinforced composite, metal matrix composite, and polymer matrix composite are considered. The joining method plays a major role for the performance evolution of sandwich structures, which were also investigated. Further discussions are aligned to address major challenges in the fabrication of sandwich structures and further enlighten the future direction of the advanced composite sandwich structure. Finally, the work is summarized with a brief conclusion. This review article provides wider guidelines for researchers in designing and manufacturing next-generation lightweight multilayer core sandwich structures.

An Innovative Auxetic Honeycomb Sandwich Tube: Fabrication and Mechanical Properties.

In this study, based on the free-rolling mechanism of the auxetic honeycomb, a honeycomb cylindrical shell was successfully prepared to overcome the fracture problem of the hexagonal honeycomb during rolling. Auxetic honeycomb sandwich tubes (AHSTs) with a variable Poisson's ratio were fabricated by molding and bonding. A Poisson's ratio model of the auxetic honeycomb core was developed based on the strain increment ratio of the deformed honeycomb and validated using computed tomography (CT). Four failure modes (progressive stable fold mode I, unstable local buckling mode II, transverse shearing mode III, and mid-length collapse mode IV) of the AHST were summarized by comparing the deformation behavior and force-displacement curves with different geometric parameters. When the aspect ratio R is greater than 3, the AHST will be more easily damaged in instability (Mode IV). Static compression tests showed that the peak force (PF) and crushing force efficiency (CFE) of the AHST were higher than those of the CFRP thin-walled tube of the same diameter by 78% and 115%, respectively. Therefore, the AHST has excellent mechanical properties and it is feasible to use the auxetic honeycomb as a core for sandwich structures.

Compression and Bending Properties of Short Carbon Fiber Reinforced Polymers Sandwich Structures Produced via Fused Filament Fabrication Process.

Additive manufacturing, through the process of thermoplastic extrusion of filament, allows the manufacture of complex composite sandwich structures in a short time with low costs. This paper presents the design and fabrication by Fused Filament Fabrication (FFF) of composite sandwich structures with short fibers, having three core types C, Z, and H, followed by mechanical performance testing of the structures for compression and bending in three points. Flatwise compression tests and three-point bending have clearly indicated the superior performance of H-core sandwich structures due to dense core structures. The main modes of failure of composite sandwich structures were analyzed microscopically, highlighting core shear buckling in compression tests and face indentation in three-point bending tests. The strength-mass ratio allowed the identification of the structures with the best performances considering the desire to reduce the mass, so: the H-core sandwich structures showed the best results in compression tests and the C-core sandwich structures in three-point bending tests. The feasibility of the FFF process and the three-point bending test of composite wing sections, which will be used on an unmanned aircraft, have also been demonstrated. The finite element analysis showed the distribution of equivalent stresses and reaction forces for the composite wing sections tested for bending, proving to validate the experimental results.

Experimental Tests and Numerical Simulations on the Ballistic Impact Response of a Highly Inhomogeneous Aluminium Foam.

A sandwich structure is a composite material consisting of thin skins encapsulating a cellular core. Such structures have proven to be excellent energy absorbents and are frequently found in various types of protection. Even so, few studies exist in the open literature on the response of the core material itself under extreme loadings such as blast and impact. Since a blast load is usually accompanied by numerous fragments, it is important to understand and be able to predict the ballistic impact resistance of the often highly inhomogeneous cellular core materials in design. In this study, the ballistic impact response of an aluminium foam with a complex cell structure has been investigated both experimentally and numerically. First, an extensive material test program involving compression tests on cubic specimens loaded in the thickness direction of the foam was carried out to reveal the mechanical properties of the material. In addition, several of the specimens were scanned before testing using X-ray Micro Computed Tomography (XRMCT) to map the multi-scale topology and morphology of the material. These data were later analysed to extract density-variation plots in many different material orientations. Second, ballistic impact tests were conducted using a gas gun where rigid spheres were launched towards aluminium foam plates, and the ballistic limit velocity and curve of the foam material were established. Finally, numerical simulations of both the material tests and the ballistic impact tests were carried out using LS-DYNA and different modelling approaches based on the XRMCT data. It will be shown that, independent of the modelling strategy applied, good agreement between the experimental impact tests and the numerical predictions can be obtained. However, XRMCT data are important if the final goal is to numerically optimise and improve the behaviour of inhomogeneous foams with respect to energy absorption, thermal isolation, or similar properties.

Layer-by-Layer Assembly of Multifunctional NR/MXene/CNTs Composite Films with Exceptional Electromagnetic Interference Shielding Performances and Excellent Mechanical Properties.

With the rapid advance of electronics, the light, flexible, and multifunctional composite films with high electromagnetic interference (EMI) shielding effectiveness and excellent thermal management are highly desirable for next-generation portable and wearable electronic devices. Herein, a series of flexible and ultrathin natural rubber/MXene/carbon nanotubes (NR/MXene/CNTs) composite films with sandwich structure are constructed layer by layer through a facile vacuum-assisted filtration method for EMI shielding and Joule heating application. The fabricated NR/MXene/CNTs-50 composite film, with NR/MXene as inner layer and NR/CNTs as out layers, not only has high EMI shielding efficiency, but also has excellent comprehensive mechanical properties at the thickness of only 200 µm. In addition, the superior environmental durability, high electrothermal conversion efficiency, hydrophobicity, and fine performance stability after periodic cyclic bending make the film possess more value in practical application.

The Effects of Core Machining Configurations on the Mechanical Properties of Cores and Sandwich Structures.

Composite sandwich structures are widely used in the fields of aviation, marine, and energy due to their high specific stiffness and design flexibility. Improving the mechanical properties of the cores is significant to the strength, modulus, and stability of composite sandwich structures. Two kinds of core machining configurations were designed by combining thin grooves, perforated holes, and thick contour cuts as well as non-machining plain cores. The cores and sandwich structures with these configurations were fabricated using a vacuum-assistant infusion process. Static tensile, compressive, shear, and peeling tests were conducted on the infused cores and sandwich structures. The results showed that the tensile, compressive, and shear moduli, and compressive strength of the infused cores can be greatly improved. The tensile strength changed negligibly due to stress concentration induced by irregular foam cell and the shear-lag phenomenon of the resin column/foam interface. The shear strength of the infused cores increased slightly. The thick contour cuts and perforated holes can greatly improve the face sheet/core peel capacity of the sandwich structures, whereas the thin grooves can moderately improve the peel capacity. Both infused cores with the designed machining configurations exhibited positive effects on the compressive, tensile, and shear moduli, and compressive strength, considering the material costs. The study provides a comprehensive and quantitative insight into the effects of core machining configurations on mechanical properties of infused cores and composite sandwich structures.

Model-Assisted Guided-Wave-Based Approach for Disbond Detection and Size Estimation in Honeycomb Sandwich Composites.

One of the axioms of structural health monitoring states that the severity of damage assessment can only be done in a learning mode under the supervision of an expert. Therefore, a numerical analysis was conducted to gain knowledge regarding the influence of the damage size on the propagation of elastic waves in a honeycomb sandwich composite panel. Core-skin debonding was considered as damage. For this purpose, a panel was modelled taking into account the real geometry of the honeycomb core using the time-domain spectral element method and two-dimensional elements. The presented model was compared with the homogenized model of the honeycomb core and validated in the experimental investigation. The result of the parametric study is a function of the influence of damage on the amplitude and energy of propagating waves.

Efficient Design of Thin Wall Seating Made of a Single Piece of Heavy-Duty Corrugated Cardboard.

Corrugated cardboard has waved cores with small flutes that prevent the use of detailed numerical models of whole structures. Many homogenization methods in the literature overcome this drawback by defining equivalent homogeneous plates with the same mechanical behaviour at a macro-mechanical scale. However, few homogenization works have considered complete structures, focusing mainly on beams or plates. For the first time, this study explores the application of homogenization approaches to larger structures as an aid in their design process. We also considered triple-wall boards rather than single- and double-wall configurations commonly addressed in the literature. To this end, we adapted the homogenization methods proposed by Talbi and Duong to analyze thin-walled stools made of triple-wall corrugated cardboard. Using a progressive design process, we performed an efficient stool design by removing material zones with lower stresses, with 35% less material, 35% lower vertical deflections, and 66% lower stresses than the initial design. Unlike other corrugated cardboard stools, this design comprises just one folded piece instead of three, thus saving storage space. These results demonstrate the utility of homogenization techniques as an aid in the design process of whole structures made of corrugated cardboard. Further research will consider buckling analysis.

Sandwich Multi-Material 3D-Printed Polymers: Influence of Aging on the Impact and Flexure Resistances.

With the advances in new materials, equipment, and processes, additive manufacturing (AM) has gained increased importance for producing the final parts that are used in several industrial areas, such as automotive, aeronautics, and health. The constant development of 3D-printing equipment allows for printing multi-material systems as sandwich specimens using, for example, double-nozzle configurations. The present study aimed to compare the mechanical behavior of multi-material specimens that were produced using a double-nozzle 3D printer. The materials that were included in this study were the copolymer acrylonitrile-butadiene-styrene (ABS), high-impact polystyrene (HIPS), poly(methyl methacrylate) (PMMA), and thermoplastic polyurethane (TPU). The configuration of the sandwich structures consisted of a core of TPU and the outer skins made of one of the other three materials. The mechanical behavior was evaluated through three-point bending (3PB) and transverse impact tests and compared with mono-material printed specimens. The effect of aging in artificial saliva was evaluated for all the processed materials. The main conclusion of this study was that the aging process did not significantly alter the mechanical properties for mono-materials, except for PMMA, where the maximum flexural stress decreased. In the sandwich structures, the TPU core had a softening effect, inducing a significant increase in the resilience and resistance to transverse impact. The obtained results are quite promising for applications in biomedical devices, such as protective mouthguards or teeth aligners. In these specific applications, the changes in the mechanical properties with time and with the contact of saliva assume particular importance.

Dynamic Behavior of Sandwich Structures with Magnetorheological Elastomer: A Review.

Magnetorheological (MR) materials are classified as smart materials that can alter their rheological features once exposed to peripheral magnetic fields. MR materials have been a standard and one of the primary smart materials for the last few decades due to their outstanding vibration control performance in adaptive sandwich structures and systems. This paper reviews the vibration suppression investigations of flexible constructions using MR elastomers (MREs). In relations of field-dependent controllability, physical features such as stiffness and the damping of different geometrical structures integrated with the core layer of MREs are explored. The veracity of the knowledge is discussed in this article, whereby sandwich structures with different MR treatment configurations are analyzed for free and forced vibration, MRE sandwich structures are analyzed for stability under different working conditions, and the optimal positions of fully and partially treated MRE sandwich structures for improved vibration control are identified. MR materials' field-dependent stiffness and damping characteristics are also discussed in this article. A few of the most noteworthy research articles over the last several years have been summarized.