Effect of Temperature on Thermal Oxidation Behavior of Ti-6Al-4V ELI Alloy.

In this paper, the morphological, micromechanical and tribological characteristics of the Ti-6Al-4V ELI alloy after thermal oxidation (TO) were identified. TO was carried out at temperatures of 848 K, 898 K and 948 K over a period of 50 h. Microscopic examination revealed that an increase in temperature resulted in an improved uniformity of coverage and an increased oxide grain size. Micromechanical tests showed that TO of the Ti-6Al-4V ELI alloy led to an increase in hardness and deformation resistance. Following oxidation, a decrease (by approximately 10-22%) was observed in the total mechanical work of indentation, Wtotal, compared to the as-received material. The formation of protective oxide films on the Ti-6Al-4V ELI alloy also led to the improvement of tribological characteristics, both when tested under dry friction conditions and in Ringer's solution. The sliding wear resistance increased with an increase in the oxidation temperature. However, a greater degree of wear reduction (by approximately 30-50%) was found for the lubricated contact in comparison with the dry friction tests. Surface roughness also increased with the increase in temperature.

Effect of Mo Content on the Structural, Mechanical, and Tribological Properties of New Zr-Nb-Mo Alloys Obtained by Combining Powder Metallurgy and Vacuum Arc Melting Methods.

Considering the high demand for innovative solutions in medicine, a major increase in interest in biomaterials research has been noticed, with the most significant advancements in metals and their alloys. Titanium-based alloys are one of the most recognised in the scientific community but do not represent the only way to achieve optimal results. Zirconium alloys for medical applications are a novelty with significant research potential based on their outstanding properties, which may be of value for medicine. The aim of the present study was to obtain new biomedical Zr-Nb-Mo alloys with varying ratios of their respective elements-Zr and Mo-using combined powder metallurgy (PM) and arc melting (VAM) methods. The obtained samples underwent microstructure analysis using an optical microscope (OM) and a scanning electron microscope (SEM). The study of element distribution was conducted with energy dispersive spectroscopy (EDS), whereas the phase composition was determined using X-ray diffraction (XRD). Mechanical properties were examined with a Micro Combi Tester MCT3, whereas tribological properties were assessed with a TRN Tribometer, and Ringer's solution was used as a lubricant. Additionally, the wear tracks of the studied samples were observed using the SEM. The research results indicated that increased Mo content conduced to microstructure refinement and homogeneity. Furthermore, the higher content of this element contributed to the growth of the HVIT, HIT, and EIT parameters, together with the improvement in the tribological performance of the alloys. XRD analysis revealed that the obtained samples were multiphase, and raising the Mo addition promoted the formation of new phases, including a ternary phase-Zr0.9Nb0.66Mo1.44 (Fd3¯m). The chemical composition study showed uneven distribution of niobium and areas of uneven mutual distribution of zirconium and molybdenum.

Improving the Tribological Properties of WE43 and WE54 Magnesium Alloys by Deep Cryogenic Treatment with Precipitation Hardening in Linear Reciprocating Motion.

This paper presents the results of tribological tests on WE43 and WE54 magnesium alloys with rare earth metals performed in linear reciprocating motion for four different material couples (AISI 316-L steel, silicon nitride-Si3N4, WC tungsten carbide, and zirconium dioxide-ZrO2). Additionally, magnesium alloys were subjected to a complex heat treatment consisting of precipitation hardening combined with a deep cryogenic treatment. The study presents the effect of deep cryogenic treatment combined with precipitation hardening on the tribological properties of WE43 and WE54 alloys. Tribological tests revealed the most advantageous results for the magnesium alloy-AISI 316-L steel friction node. For both alloys tested after heat treatment, a nearly 2-fold reduction in specific wear rate has been achieved. Furthermore, microscopic examinations of the wear track areas and wear products were performed, and the wear mechanisms and types of wear products occurring in linear reciprocating friction were determined. Wear measurements were taken using the 3D profilometric method and compared with the results obtained from calculations performed in accordance with ASTM G133 and ASTM D7755, which were modified to improve the accuracy of the calculation results (the number of measured profiles was increased from four to eight). Appropriately selected calculation methods allow for obtaining reliable tribological test results and enabling the verification of both the most advantageous heat treatment variant and material couple, which results in an increase in the durability of the tested alloys.

The Effect of Changes in the Aging Temperature Combined with Deep Cryogenic Treatment on the Structure, Phase Composition, and Micromechanical Properties of the WE43 Magnesium Alloy.

This paper examines the optimal aging temperature of WE43 alloy that has undergone precipitation hardening in conjunction with deep cryogenic treatment. The microstructure and phase composition were investigated, a microanalysis of the chemical composition was performed, and instrumental indentation tests were performed to determine the parameters of the micro-mechanical properties of the alloy after different heat treatment variants. It has been proven that a decrease in the aging temperature from 250 °C to 225 °C and the introduction of a deep cryogenic treatment lead to favorable changes in the microstructure of the alloy (reduction in grain size, increase in the number, and change in the type of ß-phase precipitates). The changes in the alloy structure achieved by lowering the aging temperature contribute to the improvement of the micromechanical properties of the test material. The most advantageous results were recorded for an alloy subjected to solution treatment and aged at 225 °C for 24 h with deep cryogenic treatment: a 30% increase in hardness, a 10% increase in Young's modulus, an improvement in elastic properties, and increased resistance to deformation of the alloy were shown compared to the initial (as-received) state. Raising the aging temperature to 250 °C leads to a phenomenon known as alloy overaging for both alloys after classical precipitation hardening and after deep cryogenic treatment. The results indicate the significant effectiveness of the proposed heat treatment in improving the service life of the Mg-Y-Nd-Zr (WE43) alloy.

Effect of Artificial Saliva Modification on Pitting Corrosion and Mechanical Properties of the Remanium®-Type Orthodontic Archwire.

The pitting corrosion of orthodontic apparatus elements in the oral environment is an interest of both clinicians and scientists dealing with the assessment of the biocompatibility of medical materials. This work presents a study on the effect of ready-to-use Listerine® and Meridol® mouthwashes and sodium fluoride on the resistance of the commercial Remanium®-type orthodontic archwire to pitting corrosion in artificial saliva at 37 °C. XRD, SEM, EDS, mechanical properties, and microhardness measurements were used to characterize the archwire. The in vitro corrosion resistance of the archwire was examined using the open-circuit potential method, electrochemical impedance spectroscopy, and anodic polarization curves. The physicochemical characteristics confirmed the presence of a bi-phase alloy with a mixed austenite/ferrite structure containing Fe 74.4(7) at.%, Cr 18.4(4) at.%, and Ni 7.2(4) at.%. The Fe-Cr-Ni alloy was characterized by high tensile strength and Vickers microhardness. EIS revealed the capacitive behavior with high corrosion resistance. It was found that the kinetics of pitting corrosion in the artificial saliva decreased in the presence of NaF and mouthwashes. The potentiodynamic characteristics confirmed the decrease in susceptibility to pitting corrosion after the modification of artificial saliva. The pitting corrosion mechanism of the self-passive oxide layer on the surface of the Fe-Cr-Ni electrode in the biological environment containing chloride ions was discussed in detail. Mechanical properties after corrosion tests were weakened.

Investigation of Dry Sliding Friction, Wear and Mechanical Behavior of the Ti-6Al-7Nb Alloy after Thermal Oxidation.

The mechanical and tribological characteristics of the Ti-6Al-7Nb alloy were investigated within a wide range of temperature and time parameters of thermal oxidation. The hardness, HIT, and indentation modulus, EIT, of the alloy in question, with and without an anti-wear oxide layer, were determined. The tribological properties of sliding couples were studied under technically dry friction conditions, using a ball-on-disc tribometer. The test pieces were non-oxidized and oxidized Ti-6Al-7Nb alloy discs, and Al2O3, ZrO2, and 100Cr6 balls were used as counter specimens. After thermal oxidation, the surface of the titanium alloy was characterized by a significantly higher hardness, HIT (8-10 GPa), compared to the surface not covered with oxide layers (3.6 GPa). The study showed that the curvature of the loading segments increased with an increasing oxidation temperature, indicating a strong positive dependence of hardness on the thermal oxidation temperature. The value of the indentation modulus, EIT, was also found to increase with the increasing oxidation temperature. The intensity of the tribological processes was strictly dependent on the oxidation parameters and the couple's material (Al2O3, ZrO2, 100Cr6). It has been shown that the thermal oxidation process makes it possible to control, within a wide range, the friction-wear characteristics of the Ti-6Al-7Nb alloy.

Investigation of Micromechanical Properties and Tribological Behavior of WE43 Magnesium Alloy after Deep Cryogenic Treatment Combined with Precipitation Hardening.

This study investigated the micromechanical and tribological properties of WE43 alloy (Mg-Y-Nd-Zr) alloy subjected to cryogenic treatment and precipitation hardening. Microindentation tests were carried out in the range of load from 100 to 1000 mN. The introduction of deep cryogenic treatment (DCT) was shown to increase hardness and Young's modulus, and reduce the total indentation work. As the load set during the tests increased, a gradual decrease in the measured values was observed, indicating a significant relationship between the indent size and the value of the measured parameters. Cryogenic treatment used in conjunction with precipitation hardening (after solutioning and after aging) reduces the tribological wear of the alloy. Tests have shown an almost twofold reduction in the area of the wear trace and in the volumetric wear of the alloy, as well as a more than twofold reduction in linear wear, with relatively small fluctuations in the coefficient of friction. Abrasion was the main mechanism of wear. Areas where microcutting, adhesion and plastic deformation occurred were also observed. The results indicate the significant effectiveness of the applied heat treatment in improving the service life of the WE43 alloy containing rare earth metals.

Effect of Temperature on Electrochemically Assisted Deposition and Bioactivity of CaP Coatings on CpTi Grade 4.

Calcium phosphate (CaP) coatings are able to improve the osseointegration process due to their chemical composition similar to that of bone tissues. Among the methods of producing CaP coatings, the electrochemically assisted deposition (ECAD) is particularly important due to high repeatability and the possibility of deposition at room temperature and neutral pH, which allows for the co-deposition of inorganic and organic components. In this work, the ECAD of CaP coatings from an acetate bath with a Ca:P ratio of 1.67, was developed. The effect of the ECAD conditions on CaP coatings deposited on commercially pure titanium grade 4 (CpTi G4) subjected to sandblasting and autoclaving was presented. The physicochemical characteristics of the ECAD-derived coatings was carried out using SEM, EDS, FTIR, 2D roughness profiles, and amplitude sensitive eddy current method. It was showed that amorphous calcium phosphate (ACP) coatings can be obtained at a potential -1.5 to -10 V for 10 to 60 min at 20 to 70 °C. The thickness and surface roughness of the ACP coatings were an increasing function of potential, time, and temperature. The obtained ACP coatings are a precursor in the process of apatite formation in a simulated body fluid. The optimal ACP coating for use in dentistry was deposited at a potential of -3 V for 30 min at 20 °C.

Friction and Wear of Oxide Scale Obtained on Pure Titanium after High-Temperature Oxidation.

High-temperature oxidation was performed at temperatures from 600 to 750 °C over a period of 24 h and 72 h. It was shown in the study that the oxide scale became more homogeneous and covered the entire surface as the oxidation temperature increased. After oxidation over a period of 24 h, the hardness of the produced layers increased as the oxidation temperature increased (from 892.4 to 1146.6 kgf/mm2). During oxidation in a longer time variant (72 h), layers with a higher hardness were obtained (1260 kgf/mm2). Studies on friction and wear characteristics of titanium were conducted using couples with ceramic balls (Al2O3, ZrO2) and with high-carbon steel (100Cr6) balls. The oxide films produced at a temperature range of 600-750 °C led to a reduction of the wear ratio value, with the lowest one obtained in tests with the 100Cr6 steel balls. Frictional contact of Al2O3 balls with an oxidized titanium disc resulted in a reduction of the wear ratio, but only for the oxide scales produced at 600 °C (24 h, 72 h) and 650 °C (24 h). For the ZrO2 balls, an increase in the wear ratio was observed, especially when interacting with the oxide films obtained after high-temperature oxidation at 650 °C or higher temperatures. The increase in wear intensity after titanium oxidation was also observed for the 100Cr6 steel balls.

The Sclerometrical, Mechanical, and Wear Behavior of Mg-Y-Nd Magnesium Alloy after Deep Cryogenic Treatment Combined with Heat Treatment.

The paper investigates changes in the structure, microhardness, and sclerometrical and tribological properties of a Mg-Y-Nd alloy under the influence of deep cryogenic treatment (DCT) in combination with heat treatment. The solution treatment was carried out at 545 °C for 8 h, aging was carried out at 250 °C for 24 h, and the deep cryogenic treatment applied at different treatment stages was performed at -196 °C. Tests showed a significant increase in the number of ß-phase precipitates identified as Mg46.1Y6.25RE3.45 in the alloy subjected to DCT after solution treatment followed by aging. In addition, an approximately 20% reduction of the grain size was observed. Changes in the structure in the precipitation process strengthened the alloy and resulted in an increase of its hardness. At the same time, sclerometric tests allowed the micromechanism of wear and the coefficient of resistance to abrasive wear to be determined. Tribological tests showed a three-fold reduction in the volumetric wear and a considerable reduction of the friction coefficient, with the main mechanism observed during friction being abrasive wear. The most favorable properties of the alloy were obtained after precipitation hardening combined with DCT, resulting in a large increase in resistance to abrasive wear. Additionally, the formation of deep scratches in the examined material was reduced. The introduction of sub-zero treatment reduces the precipitation hardening time, and the results obtained indicate that the service life of the Mg-Y-Nd alloy can be extended.

Cyclic Oxidation of Titanium Grade 2.

This paper presents the results of research into the cyclic oxidation of titanium Grade 2. The value of titanium Grade 2 oxidation activation energy was determined based on an analysis of the Arrhenius diagram. The result was 205.3 kJ/mol. After cyclic oxidation at a temperature of 600 °C, the presence of oxides in an acicular system was observed on the surface. The specimen surface after oxidation at 650 °C was characterised by the presence of fine oxide particles, while after oxidation at 700 °C, the obtained oxide layer was composed of large oxide particles. The layers obtained after oxidation at 600 °C had the lowest thickness (1.26 and 2.12 µm), while those obtained at 700 °C had the highest thickness (5.17 and 9.45 µm). Examination of the phase composition after cyclic oxidation showed that the oxide layers obtained at temperatures of 600, 650 and 700 °C were composed of TiO2 (rutile) only. No presence of other phases was found. The oxide layers formed in the cyclic oxidation process were characterised by different thicknesses, depending on the oxidation parameters. It was found that cyclic oxidation contributed to a considerable increase in the surface hardness of titanium Grade 2.

Tribological and Mechanical Behavior of Graphite Composites of Polytetrafluoroethylene (PTFE) Irradiated by the Electron Beam.

This research investigated the effect of irradiation with an electron beam energy of 10 MeV in doses of 26-156 kGy on polytetrafluoroethylene (PTFE) with a 15% and 20% graphite additive. The research has shown that mechanical (compression strength, hardness, and Young's modulus) and sclerometric (coefficient of wear micromechanism and coefficient of resistance to wear) properties improve and tribological wear decreases as graphite content increases. Electron beam irradiation increases the degree of crystallinity of both materials to a similar extent. However significant differences in the improvement of all examined properties have been demonstrated for PTFE with higher (20%) graphite content subjected to the electron beam irradiation. This polymer is characterized by higher hardness and Young's modulus, reduced susceptibility to permanent deformation, higher elasticity, compression strength, and above all, a nearly 30% reduction in tribological wear compared to PTFE with a 15% graphite additive. The most advantageous properties can be obtained for both of the examined composites after absorbing a dose of 104 kGy. The obtained results hold promise for the improvement of the operational life of friction couples which do not require lubrication, used for example in air compressors and engines, and for the possibility of application of these modified polymers. In particular PTFE with 20% graphite content, in the nuclear and space industry.

The Tensile Properties, Scratch Behaviors and Sliding Wear of Oxide Scale Formed on Titanium Grade 2.

The tensile properties, scratch behaviors and sliding wear of an oxide scale obtained on the surface of titanium Grade 2 in the process of isothermal oxidation at 600, 700 and 800 °C were determined in the study. It was shown that the intensity of the oxidation process increased along with an increase in temperature and extension of the oxidation time, which translated directly into the thickness of the deposited oxide layers. The tests showed that isothermal oxidation had an adverse effect on the tensile properties of titanium. After oxidation, it was found that the maximum reduction in tensile strength, Rm, was approximately 17.5%, and of the yield point, Rp0.2, approximately 13.9%. Examination of scratch behaviors of the oxide scale showed that the layers obtained at temperatures of 700 (72 h) and 800 °C (2 and 6 h) had the best adhesion properties. The best resistance to scratching was exhibited by the layer obtained after 6 h oxidation at 800 °C (critical load: Lc1 = 63 N, Lc2 = 85 N). The study showed that after oxidation, a considerable reduction in wear factor of a disc made of titanium Grade 2 was observed for both the friction couples used (Al2O3, steel 100Cr6). The maximum reduction in wear factor of the oxidized titanium disc during interaction with Al2O3 balls was ca. 79%, and with 100Cr6 balls, ca. 96%.

Novel Organic Material Induced by Electron Beam Irradiation for Medical Application.

This study analyzed the effects of irradiation of polytetrafluoroethylene (PTFE) containing 40% of bronze using an electron beam with energy of 10 MeV. Dosages from 26 to156 kGy (2.6-15.6 Mrad) were used. The impact of a high-energy electron beam on the thermal, spectrophotometric, mechanical, and tribological properties was determined, and the results were compared with those obtained for pure PTFE. Thermal properties studies showed that such irradiation caused changes in melting temperature Tm and crystallization temperature Tc, an increase in crystallization heat ∆Hc, and a large increase in crystallinity χc proportional to the absorbed dose for both polymers. The addition of bronze decreased the degree of crystallinity of PTFE by twofold. Infrared spectroscopy (FTIR) studies confirmed that the main phenomenon associated with electron beam irradiation was the photodegradation of the polymer chains for both PTFE containing bronze and pure PTFE. This had a direct effect on the increase in the degree of crystallinity observed in DSC studies. The use of a bronze additive could lead to energy dissipation over the additive particles. An increase in hardness H and Young's modulus E was also observed. The addition of bronze and the irradiation with an electron beam improved of the operational properties of PTFE.