Robotic Trajectories and Morphology Manipulation of Single Particle and Granular Materials by a Vibration Tweezer.

Robotic self-assembly of deformable materials holds potential for the automatic construction of complex robots. Current manipulation for deformable manipulation mainly focuses on a soft robot. It still remains a great challenge for morphology manipulation of a swarm of particles. Chladni patterns have raised great interest in the field of self-assembly for different materials. The formation of Chladni patterns is driven by the vibration process that involves the particles moving from disorder to order. Particles bounce randomly on the plate, and gradually accumulate along nodal lines, whereas the instantaneous random effect is inevitable, meaning that the trajectories of particles are uncertain. Here, the vibration tweezer is proposed by programmable two-frequency driving Chladni patterns. Different materials can be precisely and flexibly trapped to the vibration node. The vibration tweezer is further programmed for arbitrary positions by solving the vibration inverse problem. Then, different controllable trajectories "PKU" manipulation of particle can be achieved through switching the tweezer positions. Most importantly, the vibration tweezer exhibits the morphology of granular materials assemblages with collection, motion, and rotation. This work paves the way for the control of complex self-assembly, thereby enabling programmable manipulation of granular materials and micro robots.

Reconfigurable Particle Swarm Robotics Powered by Acoustic Vibration Tweezer.

Inspired by natural swarms such as bees and ants, various types of swarm robotic systems have been developed to work together to complete tasks that transcend individual capabilities. Autonomous robots controlled by collective algorithm and colloidal swarms energized by external field have been designed in an attempt to emulate collective behaviors in nature. However, either sophisticated hardware designs or active agents with special electromagnetic properties and microstructural designs are needed. Here, for the first time, we create a swarm robotic system that can make any granular materials an active swarm robot by acoustic vibration tweezer. It should be noted that the particles energized by only one vibration generator are ordinary sand without any microstructural design. Therefore, it is the simplest and lowest cost swarm robot. Particles can display a solid-like aggregate, which is capable of robustly carrying and transporting an object that is about 1 million times heavier than a single particle. Moreover, through the cooperation of two swarm robots, we can achieve cooperative transport of a stick with a length of 1000 times the diameter of a single particle. The particle robot can move in a fluid-like amorphous group, which can change its own shape to adapt to the surrounding environment, thus having a strong environmental adaptability. Besides, it can move quickly (about 600 times the particle diameter per second) in a discrete state. Within one certain particle system, the particle swarm robot can emulate diverse biomimetic collective behaviors through navigated locomotion, multimode transformation, and cooperative transport.

Buckled AgNW/MXene hybrid hierarchical sponges for high-performance electromagnetic interference shielding.

The development of electromagnetic interference (EMI) shielding materials is moving forward towards being lightweight and showing high-performance. Here, we report on lightweight silver nanowire (AgNW)/MXene hybrid sponges featuring hierarchical structures that are fabricated by a combination of dip-coating and unidirectional freeze-drying methods. The commercial melamine formaldehyde sponges (MF), designed with a buckled structure, are chosen as the template for coating with the AgNW layer (BMF/AgNW). Furthermore, the additional irregular honeycomb architecture composed of MXene assembled cell walls is introduced inside the BMF cell-matrix through unidirectional freeze-drying of MXene aqueous suspensions. Consequently, the BMF/AgNW presents a better EMI shielding effectiveness of 40.0 dB contributed by the conductive network and multiple reflections and scattering compared with the MF/AgNW. Eventually, the resulting AgNW/MXene hybrid sponge exhibits a higher EMI shielding effectiveness of 52.6 dB with a low density of 49.5 mg cm-3 compared with the BMF/AgNW due to synergetic effects of the AgNW and MXene both in conductivity and hierarchical structure. These results also provide a novel way to fabricate lightweight and conductive sponges as high-performance EMI shielding materials.

Robust and Stable Cu Nanowire@Graphene Core-Shell Aerogels for Ultraeffective Electromagnetic Interference Shielding.

Cu nanowires (CuNWs) are considered as a promising candidate to develop high performance metal aerogels, yet the construction of robust and stable 3D porous structures remains challenging which severely limits their practical applications. Here, graphene-hybridized CuNW (CuNW@G) core-shell aerogels are fabricated by introducing a conformal polymeric coating and in situ transforming it into multilayered graphene seamlessly wrapped around individual CuNWs through a mild thermal annealing process. The existence of the outer graphene shell reinforces the 3D bulk structure and significantly slows down the oxidation process of CuNWs, resulting in improved mechanical property and highly stable electrical conductivity. When applied in electromagnetic interference shielding, the CuNW@G core-shell aerogels exhibit an average effectiveness of ≈52.5 dB over a wide range (from 8.2 to 18 GHz) with negligible degradation under ambient conditions for 40 d. Mechanism analysis reveals that the graphene shell with functional groups enables dual reflections on the core-shell and a multiple dielectric relaxation process, leading to enhanced dielectric loss and energy dissipation within the core-shell aerogels. The flexible core-shell-structured CuNW@G aerogels, with superior mechanical robustness and electrical stability, have potential applications in many areas such as advanced energy devices and functional composites.

In situ high temperature microwave microscope for nondestructive detection of surface and sub-surface defects.

An in situ high temperature microwave microscope was built for detecting surface and sub-subsurface structures and defects. This system was heated with a self-designed quartz lamp radiation module, which is capable of heating to 800°C. A line scanning of a metal grating showed a super resolution of 0.5 mm (λ/600) at 1 GHz. In situ scanning detections of surface hole defects on an aluminium plate and a glass fiber reinforced plastic (GFRP) plate were conducted at different high temperatures. A post processing algorithm was proposed to remove the background noises induced by high temperatures and the 3.0 mm-spaced hole defects were clearly resolved. Besides, hexagonal honeycomb lattices were in situ detected and clearly resolved under a 1.0 mm-thick face panel at 20°C and 50°C, respectively. The core wall positions and bonding width were accurately detected and evaluated. In summary, this in situ microwave microscope is feasible and effective in sub-surface detection and super resolution imaging at different high temperatures.

Novel instrument for characterizing comprehensive physical properties under multi-mechanical loads and multi-physical field coupling conditions.

Functional materials represented by ferromagnetics and ferroelectrics are widely used in advanced sensor and precision actuation due to their special characterization under coupling interactions of complex loads and external physical fields. However, the conventional devices for material characterization can only provide a limited type of loads and physical fields and cannot simulate the actual service conditions of materials. A multi-field coupling instrument for characterization has been designed and implemented to overcome this barrier and measure the comprehensive physical properties under complex service conditions. The testing forms include tension, compression, bending, torsion, and fatigue in mechanical loads, as well as different external physical fields, including electric, magnetic, and thermal fields. In order to offer a variety of information to reveal mechanical damage or deformation forms, a series of measurement methods at the microscale are integrated with the instrument including an indentation unit and in situ microimaging module. Finally, several coupling experiments which cover all the loading and measurement functions of the instrument have been implemented. The results illustrate the functions and characteristics of the instrument and then reveal the variety in mechanical and electromagnetic properties of the piezoelectric transducer ceramic, TbDyFe alloy, and carbon fiber reinforced polymer under coupling conditions.

Ultralight and Highly Elastic Graphene/Lignin-Derived Carbon Nanocomposite Aerogels with Ultrahigh Electromagnetic Interference Shielding Performance.

Ultralight and highly elastic reduced graphene oxide (RGO)/lignin-derived carbon (LDC) composite aerogels with aligned micron-sized pores and cell walls are prepared using a facile freeze-drying method. The presence of a small fraction of LDC in the cell walls enhances the interfacial polarization effect while almost maintaining the amount of charge carriers and conductivity of the cell walls, greatly boosting the wave absorption capability of the cell walls. RGO/LDC aerogels also show a greater number of large cell walls with better integrity than RGO aerogels, further improving the multiple reflection ability of the aligned cell walls. Synergistic effects of the multiphase cell walls and the preferred microstructures of the RGO/LDC aerogels lead to their high electromagnetic interference (EMI) shielding effectiveness of 21.3-49.2 dB at an ultralow density of 2.0-8.0 mg/cm3. This corresponds to the surface-specific SE (SE divided by density and thickness) up to 53 250 dB·cm2/g, which is higher than the values reported for other carbon- and metal-based shields. Furthermore, the critical roles that microstructures play in determining the EMI shielding performance are directly revealed by comparing the shielding performance in directions parallel and normal to cell walls, as well as in an in situ compression process.

Super tough magnetic hydrogels for remotely triggered shape morphing.

Despite their potential in various fields such as soft robots, drug delivery and biomedical engineering, magnetic hydrogels have always been limited by their poor mechanical properties. Here a universal soaking strategy has been presented to synthesize tough magnetic nanocomposite (NC) hydrogels. We can simultaneously solve two common issues for magnetic hydrogels: the poor mechanical properties and poor distribution of magnetic particles. The toughness of the magnetic NC hydrogel achieves approximately 11 000 J m-2. The outstanding properties of tough magnetic hydrogels will enable myriad applications. Here we demonstrate a new application for remotely triggered shape morphing. Heterogeneous structures based on magnetic hydrogels are shown to evolve into bio-inspired three-dimensional (3D) shapes (lotus flowers) from 2D-structured sheets. The self-folding of the structure is controlled by the magnetothermal effect in an alternating magnetic field. The capability to control the shape morphing of a multi-material system by a magnetic field may emerge as a new general strategy for programming complex soft structures.

Oxidized multiwall carbon nanotube/silicone foam composites with effective electromagnetic interference shielding and high gamma radiation stability.

Oxidized multiwall carbon nanotubes (o-MWCNTs) were introduced into silicone foam to fabricate an electromagnetic interference (EMI) shielding material with high gamma radiation stability by solution casting followed by foaming and cross-linking reactions. The as-prepared o-MWCNT/silicone foam composites exhibited excellent mechanical strength and effective EMI shielding properties with superior EMI shielding effectiveness (SE) ranging from 26 to 73 dB at a 0.5-6.4 mm thickness with 30 wt% o-MWCNTs in the Ku band. Moreover, the composites have good gamma radiation stability, showing relatively stable EMI shielding properties and an improvement of hardness and pressure resistance after gamma irradiation with the absorbed dose of 500 kGy. These results indicate that the o-MWCNT/silicone foam composite is an attractive candidate for EMI shielding in some ionizing radiation environments.

Magnetic-control multifunctional acoustic metasurface for reflected wave manipulation at deep subwavelength scale.

Acoustic metasurfaces, exhibiting superior performance with subwavelength thickness, are ideal alternatives for functionalities such as wavefront modulation and acoustic energy trapping, etc. However, most of the reported acoustic metasurfaces were passive. Here a magnetically tuned mechanism is reported for membrane-type acoustic metamaterials. Harnessing the geometric nonlinearity of membrane structures, the transmission spectrum is both theoretically and experimentally tuned over broadband by an external static magnetic force. Simultaneously, the phase profiles can be readily tailored by the magnetic stimulus. Further, a magnetic-control multifunctional metasurface is proposed for low-frequency wave manipulation. By switching the magnetic force distribution, multi extraordinary phenomena, such as acoustic wave redirecting, focusing, bending, etc., are realized without changing the physical structure. Besides, it is demonstrated the proposed metasurface, at deep subwavelength scale (~1/85λ), supports anomalous reflected wave manipulation over a wide band. These results open up new degrees of freedom to steer acoustic wave and pave a way for designing active acoustic devices.

Ultralight and Flexible Polyurethane/Silver Nanowire Nanocomposites with Unidirectional Pores for Highly Effective Electromagnetic Shielding.

Flexible waterborne polyurethane (WPU)/silver nanowire (AgNW) nanocomposites with unidirectionally aligned micrometer-sized pores are fabricated using a facile freeze-drying process, and their dimensions, densities, and AgNW contents are easily controllable. The high-aspect-ratio AgNWs are well-dispersed in the nanocomposite cell walls, giving the nanocomposites good compression strength and excellent electrical conductivity even at very low densities. The large conductivity mismatch between the AgNWs and WPU also induces substantial interfacial polarization that benefits the absorption of electromagnetic (EM) waves, whereas the aligned cell walls promote multireflections of the waves in the porous architectures, further facilitating the absorption. The synergistic actions of the AgNWs, WPU, and unidirectionally aligned pores lead to ultrahigh EM shielding performance. The X-band shielding effectiveness (SE) of the nanocomposites is 64 and 20 dB at the densities of merely 45 and 8 mg/cm3, respectively, and ultrahigh surface specific SE of ∼1087 dB cm3/(g mm) is achieved with only 0.027 vol % AgNWs, demonstrating that they are promising ultralight, flexible, mechanically robust, high-performance EM shielding materials.

An elevated-temperature depth-sensing instrumented indentation apparatus for investigating thermo-mechanical behaviour of thermal barrier coatings.

In our study, an elevated-temperature depth-sensing instrumented indentation apparatus was designed and developed to investigate thermo-mechanical response of thermal barrier coatings (TBCs). A furnace was used to heat the test region up to 1600 °C and a heat protection design was proposed to protect electronic devices from high temperature environment. Load was applied by a precise loading motor and a piezoelectric actuator in high (0-440 N) and low (0-40 N) load ranges, respectively. A loading shielding scheme was designed to protect the low load sensor during the high loading process. In order to obtain reliable test data, the as-developed apparatus was calibrated at room and elevated temperatures. It is found that the developed apparatus was suitable to obtain the intended data. After that, two typical TBCs were tested from 600 to 1500 °C, and the load-depth curves were presented to show the main functions and usability of the measuring system.

An ultra-high temperature testing instrument under oxidation environment up to 1800 °C.

A new testing instrument was developed to measure the high-temperature constitutive relation and strength of materials under an oxidative environment up to 1800 °C. A high temperature electric resistance furnace was designed to provide a uniform temperature environment for the mechanical testing, and the temperature could vary from room temperature (RT) to 1800 °C. A set of semi-connected grips was designed to reduce the stress. The deformation of the specimen gauge section was measured by a high temperature extensometer. The measured results were acceptable compared with the results from the strain gauge method. Meanwhile, tensile testing of alumina was carried out at RT and 800 °C, and the specimens showed brittle fracture as expected. The obtained Young's modulus was in agreement with the reported value. In addition, tensile experiment of ZrB2-20%SiC ceramic was conducted at 1700 °C and the high-temperature tensile stress-strain curve was first obtained. Large plastic deformation up to 0.46% and the necking phenomenon were observed before the fracture of specimen. This instrument will provide a powerful research tool to study the high temperature mechanical property of materials under oxidation and is benefit for the engineering application of materials in aerospace field.

Effects of oxygen on light activation in covalent adaptable network polymers.

Light activated polymers are a novel group of active materials that deform when irradiated with light at specific wavelengths. This paper focuses on the understanding and evaluation of light activated covalent adaptable networks formed by radical polymerization reactions, which have potential applications as novel actuators, surface patterning, and light-induced bending and folding. In these polymer networks, free radicals are generated upon light irradiation and lead to evolution of the polymer network structure through bond exchange reactions. It is well known that oxygen is an important inhibitor in radical-based chemistry as oxygen reacts with free radicals and renders them as inactive species towards further propagation and reaction. However, it is unclear how radical depletion by oxygen may affect the light-induced actuation. This paper studies the effects of oxygen on both stress relaxation and bending actuation. Light induced stress relaxation experiments are conducted in an environmental chamber where the concentration of oxygen is controlled by the nitrogen flow. A constitutive model that considers oxygen diffusion, radical termination due to oxygen, and the polymer network evolution is developed and used to study the stress relaxation and bending, and the model predictions agree well with experiments. Parametric studies are conducted to identify the situations where the effects of oxygen are negligible and other conditions where they must be considered.

Magnetic and electric bulge-test instrument for the determination of coupling mechanical properties of functional free-standing films and flexible electronics.

For the first time a novel multi-field bulge-test instrument which enables measurements of the biaxial mechanical properties and electro-magnetic-mechanical coupling effect of free-standing films in external magnetic/electric fields was proposed. The oil pressure was designed with two ranges, 0-1 MPa for elastic small deformation and 0-7 MPa for plastic/damage large deformation. A magnetic field that was horizontal and uniform in the film plane was supplied by a hollow cylindrical magnet. The magnitude could be changed from 0 to 10,000 Oe by adjusting the position of the testing film. Meanwhile, an electric field applied on the film was provided by a voltage source (Maximum voltage: 1000 V; Maximum current: 1 A). Various signals related to deformation, mechanical loading, magnetic field, and electric field could be measured simultaneously without mutual interference, which was confirmed by the coincidence of the measured P-H curves for titanium (Ti)/nickel (Ni) specimens with/without external fields. A hardening phenomenon under magnetic/electric fields was observed for Ni and lead zirconate titanate specimens. The multi-field bulge-test instrument will provide a powerful research tool to study the deformation mechanism of functional films and flexible electronics in the coupling field.

Magnetic field tunable small-scale mechanical properties of nickel single crystals measured by nanoindentation technique.

Nano- and micromagnetic materials have been extensively employed in micro-functional devices. However, measuring small-scale mechanical and magnetomechanical properties is challenging, which restricts the design of new products and the performance of smart devices. A new magnetomechanical nanoindentation technique is developed and tested on a nickel single crystal in the absence and presence of a saturated magnetic field. Small-scale parameters such as Young's modulus, indentation hardness, and plastic index are dependent on the applied magnetic field, which differ greatly from their macroscale counterparts. Possible mechanisms that induced 31% increase in modulus and 7% reduction in hardness (i.e., the flexomagnetic effect and the interaction between dislocations and magnetic field, respectively) are analyzed and discussed. Results could be useful in the microminiaturization of applications, such as tunable mechanical resonators and magnetic field sensors.

Multi-field nanoindentation apparatus for measuring local mechanical properties of materials in external magnetic and electric fields.

Nano∕micro-scale mechanical properties of multiferroic materials can be controlled by the external magnetic or electric field due to the coupling interaction. For the first time, a modularized multi-field nanoindentation apparatus for carrying out testing on materials in external magnetostatic∕electrostatic field is constructed. Technical issues, such as the application of magnetic∕electric field and the processes to diminish the interference between external fields and the other parts of the apparatus, are addressed. Tests on calibration specimen indicate the feasibility of the apparatus. The load-displacement curves of ferromagnetic, ferroelectric, and magnetoelectric materials in the presence∕absence of external fields reveal the small-scale magnetomechanical and electromechanical coupling, showing as the ΔE and ΔHin effects, i.e., the magnetic∕electric field induced changes in the apparent elastic modulus and indentation hardness.

Thermal transfer in graphene-interfaced materials: contact resistance and interface engineering.

We investigate here heat transfer across interfaces consisting of single- and few-layer graphene sheets between silicon carbides by performing nonequilibrium molecular dynamics simulations. The interfacial thermal conducitivity κI is calculated by considering graphene layers as an interfacial phase. The results indicate that κI decreases with its thickness and heat flux but increases with the environmental temperature. Interface engineering of κI is explored by intercalating molecules between graphene layers. These guest molecules decouple electronic states across the interface, but tune κI slightly, leading to a thermally transparent but electronically insulating interface. These results provide a fundamental understanding in thermal transport across weakly bound interfaces, and design recipes for multifunctional thermal interface materials, composites and thermal management in graphene-based devices.