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1.
Sensors (Basel) ; 23(14)2023 Jul 10.
Article in English | MEDLINE | ID: mdl-37514559

ABSTRACT

In most of the piezoelectric stacked motors studied, the stator usually adopts two compound modes to drive the rotor to do step motion. This design method not only improves the utilization rate of the stator but also improves the torque output to a certain extent and increases the output displacement. In this study, a new type of multi-degree of freedom piezoelectric actuator is proposed for the utilization of a stator. The actuator realizes three compound vibration modes of bending-longitudinal-bending on a single stator, which changes the two compound modes of longitudinal bending and also changes the single motion mode of the stepper motor along a straight line. The rotor is set as a ball to drive it to rotate. The designed motor presents a different driving signal under which the rotor will no longer be accompanied by a return displacement. The finite element method is used to complete the design analysis, and the experimental analysis of the designed motor is carried out after the prototype is made. The multi-degree-of-freedom piezoelectric actuator can achieve a speed of 8.56 mm/c and a driving load of 1200 g at a voltage of 400 v and a working frequency of 42.7 kHz.

2.
Heliyon ; 8(11): e11350, 2022 Nov.
Article in English | MEDLINE | ID: mdl-36387514

ABSTRACT

The ultra-high speed permanent magnet motor (UHSPM) for hydrogen fuel cell air compressor is characterized by high speed, high motor power density, small size, and high reliability. Compared to the conventional motor, the loss per unit volume is increased and therefore the calculation of the temperature field is more important than that of conventional motors. In this paper, a UHSPM with a rated speed of 90000 r/min is designed. Firstly, a finite element (FE) model of the UHSPM is established and the losses of each part of the high-speed motor are calculated, and the calculated losses are introduced into the fluid field in the form of a heat source for motor temperature analysis. The calculated losses were introduced into the fluid field in the form of a heat source and used in the motor temperature analysis. The temperature rise was then calculated for the unidirectional and bidirectional magneto-thermal coupling (MTC) respectively. The results show that the bidirectional magneto- thermal coupling (BMTC) simulation results are about 2-3 °C smaller than the experimental measured values, which can more accurately predict the motor temperature. The measurement results verify the accuracy of BMTC, and provide basic theoretical support for the subsequent cooling optimization scheme of high-speed motor.

3.
Micromachines (Basel) ; 13(9)2022 Sep 08.
Article in English | MEDLINE | ID: mdl-36144117

ABSTRACT

In this paper, a mechanical model of the deflection dual-stator switched reluctance generator (DDSRG) is developed, and the advantages of the dual-stator structure for the deflecting motion are analyzed. Secondly, the spatio-temporal and spatial distribution characteristics of the inhomogeneous electromagnetic force are derived analytically and further verified by fast Fourier transform (FFT).Thirdly, the spatial and temporal distributions of electromagnetic forces of DDSRG are calculated based on finite element software, and the distributions of electromagnetic forces under different motion states are analyzed. By combining the analysis of modal analysis and harmonic response analysis, the free mode and vibration response acceleration variation laws of the internal and external stator are determined. The results show that the order of electromagnetic forces on the stator at rated speed is mainly 8 times the fundamental frequency, and the modal vibration order is more violent in the order of 2-7. Finally, the experimental platform of DDSRG is built, and the vibration characteristics are tested to verify the validity and accuracy of the proposed simulation results.

4.
Micromachines (Basel) ; 13(6)2022 Jun 16.
Article in English | MEDLINE | ID: mdl-35744568

ABSTRACT

Piezoelectric-driven multi-degree-of-freedom motors can turn off self-lock, withstand high and low temperatures, are small in size and compact in structure, and can easily achieve miniaturization. However, they have a short life cycle and limited applications. In addition, high-intensity operation will result in a decrease in their stability. Electromagnetic-driven multi-degree-of-freedom motors, on the other hand, are simple and highly integrated, but they are large in volume and lack positioning accuracy. Therefore, combining the two drive modes can achieve complementary advantages, such as improving the motor's torque, accuracy, and output performance. Firstly, the structure of the hybrid drive motor is introduced and its working principle is analyzed. The motor can achieve single and hybrid drive control, which is beneficial to improving the performance of the motor. Secondly, the influence of magnetization mode, permanent magnet thickness, slot torque, and stator mode on the motor is analyzed. Thirdly, the structure of the motor is determined to be 6 poles and 15 slots, the thickness of the permanent magnet is 12 mm, and the radial magnetization mode is used. Finally, the mixed torque and speed of the motor in the multi-degree-of-freedom direction are tested by experiments, which indirectly verifies the rationality of the structure design.

5.
Micromachines (Basel) ; 13(6)2022 Jun 18.
Article in English | MEDLINE | ID: mdl-35744581

ABSTRACT

Temperature rise has always been one of the main researchfocusesof the motor. When the temperature is too high, it will have a serious impact on the stability and reliability of motor performance. Due to the special structure of electromagnetic piezoelectric hybrid drive motor (EPHDM), the loss and temperature distribution of electromagnetic drive part and piezoelectric drive part werestudied. By analyzing the operation principle of the motor, the loss of each part wasresearched. On this basis, the loss of the electromagnetic driving part and piezoelectric driving part werecomputed by using the coupling iterative calculation method. The temperature contour map of the motor wasanalyzed by simulation, and the temperature characteristics of each part of the motor werestudied. Finally, the experimental verification of the prototype, the reliability of the theoretical model, and simulation results wereproved. The results showed that the temperature distribution of the motor is reasonable, the winding temperature is relatively high, and the core temperature and piezoelectric stator temperature are relatively low. The analytical and experimental methods are provided for the further study of heat source optimization.

6.
Micromachines (Basel) ; 13(5)2022 Apr 23.
Article in English | MEDLINE | ID: mdl-35630128

ABSTRACT

Laser detection technology has manypromising applications in the field of motor speed and position measurement. Accurate and fast measurement of position information of spherical rotor is very important for motor control. In this paper, we propose a method for non-contact measurement of the angular velocity of a multi-DOF spherical motor using the Doppler effect of the laser, and further obtain the position information of the motor rotor. The horizontal laser beam from the laser generator is divided into a reference beam I and a measurement beam II through a beam splitter, and the measurement beam II reflects and undergoes Doppler effect after irradiating the rotating motor. The two beams pass through the photoelectric conversion module to obtain the corresponding frequency difference signals to derive the angular velocity and position information of the motor rotor. The correctness of the method is verified experimentally. The results show that the coordinate error of Z and Y axes is less than 2 mm, thatthe error of Z-axes is less than 0.2 mm, and that the method can better measure the spherical rotor position information of the motor.

7.
Sensors (Basel) ; 22(10)2022 May 14.
Article in English | MEDLINE | ID: mdl-35632148

ABSTRACT

A piezoelectric actuator (PEA) has the characteristics of high control precision and no electromagnetic interference. To improve the degree of freedom (DOF) to adapt to more working scenes, a piezoelectric-electromagnetic hybrid-driven two-DOF actuator is proposed. The PEA adopts the composite structure of the lever amplification mechanism and triangular amplification mechanism. The structure effectively amplifies the output displacement of the piezoelectric stack and increases the clamping force between the driving foot and the mover. The electromagnetic actuator (EMA) adopts a multi-stage fractional slot concentrated winding permanent magnet synchronous actuator, which can better match the characteristics of PEA. The structure and working principle of the actuator are introduced, the dynamic analysis is carried out, and the factors affecting the clamping force are obtained. At the same time, the air gap magnetic field is analyzed, and the structural size of the actuator is optimized. The experiment shows that the maximum driving speed can reach 348 mm/s, the load capacity is 3 kg, the optimal initial rotor angle is 49°, the maximum torque is 2.9 N·m and the maximum speed is 9 rad/s, which proves the stability and feasibility of the actuator.

8.
Rev Sci Instrum ; 93(2): 025004, 2022 Feb 01.
Article in English | MEDLINE | ID: mdl-35232170

ABSTRACT

The multidimensional motion ultrasonic motor with a single spherical stator is studied in this paper. It has the characteristics of miniaturization and can be used in precision motion applications. By bonding six identical pieces of piezoelectric ceramic onto the stator and applying the voltage signal of high frequency, the deformation of the inverse piezoelectric effect is used to excite the stator yaw vibration mode. The orthogonal superposition of the modes of the spherical stator on the driving foot produces elliptical trajectory around X, Y, and Z directions by different excitation methods. According to the yaw vibration mode of the spherical stator, 12 driving feet are designed to drive the rotation of the spherical rotor. The structure and mechanical characteristics of the motor are simulated by using simulation software, and the transient response of the stator driving foot was obtained, which proved its feasibility. Finally, the output performance of the motor in actual operation is given through experiments, which provides a new reference scheme in the field of precise multi-degree-of-freedom motion. At a voltage of 100 V and a frequency of 26.7 kHz, the prototype has a no-load speed of 73, 70, and 114 rpm around X, Y, and Z axes, respectively.


Subject(s)
Ultrasonics , Vibration , Equipment Design , Miniaturization , Rotation
9.
Ultrasonics ; 119: 106632, 2022 Feb.
Article in English | MEDLINE | ID: mdl-34717143

ABSTRACT

Since the temperature has a great effect on the service behavior of the ultrasonic motor, high temperature will affect its mechanical characteristics and service life. This article is on a model of a piezoelectric driven three-stator multi-degree-of-freedom ultrasonic motor. Firstly, the motion mechanism is analyzed, and the main causes of temperature rise are determined to be friction heat generation and vibration heat generation. Then, the theoretical model of temperature rise is built, and the temperature rise characteristics of the ultrasonic motor are simulated and analyzed by establishing a three-dimensional transient temperature field model. Finally, it is verified by temperature test experiment. The results show that the simulation analyses are consistent with the experimental results, and this analysis can correctly reflect the temperature rise characteristics of the motor. It provides a reference for further seeking the effect of the body temperature rise on the service behavior of the ultrasonic motor and improving the operating characteristics of the ultrasonic motor.

10.
Entropy (Basel) ; 23(5)2021 Apr 24.
Article in English | MEDLINE | ID: mdl-33923199

ABSTRACT

The decomposition effect of variational mode decomposition (VMD) mainly depends on the choice of decomposition number K and penalty factor α. For the selection of two parameters, the empirical method and single objective optimization method are usually used, but the aforementioned methods often have limitations and cannot achieve the optimal effects. Therefore, a multi-objective multi-island genetic algorithm (MIGA) is proposed to optimize the parameters of VMD and apply it to feature extraction of bearing fault. First, the envelope entropy (Ee) can reflect the sparsity of the signal, and Renyi entropy (Re) can reflect the energy aggregation degree of the time-frequency distribution of the signal. Therefore, Ee and Re are selected as fitness functions, and the optimal solution of VMD parameters is obtained by the MIGA algorithm. Second, the improved VMD algorithm is used to decompose the bearing fault signal, and then two intrinsic mode functions (IMF) with the most fault information are selected by improved kurtosis and Holder coefficient for reconstruction. Finally, the envelope spectrum of the reconstructed signal is analyzed. The analysis of comparative experiments shows that the feature extraction method can extract bearing fault features more accurately, and the fault diagnosis model based on this method has higher accuracy.

11.
Rev Sci Instrum ; 92(2): 025004, 2021 Feb 01.
Article in English | MEDLINE | ID: mdl-33648056

ABSTRACT

A novel spherical multi-degree-of-freedom ultrasonic motor is designed, which can achieve three-degree-of-freedom motion through the cooperative drive of three built-in traveling wave stators. The novel ultrasonic motor has the characteristics of compact structure and high power density. Additionally, in order to solve the problem of impedance mismatch between the ultrasonic motor and the driving power supply, a semi-analytical method of impedance matching based on parallel resonance is proposed according to the impedance characteristics of ultrasonic motor. Through the combination of theoretical derivation and finite element simulation, the ultrasonic motor impedance matching on the impedance circle is analyzed. By this method, the optimum matching inductor of the motor is determined. After matching, the motor obtains a larger vibration amplitude and higher transmission efficiency. Finally, the reliability of the method is verified by simulation and experiment, which provides a reference for further improving the motor performance.

12.
Micromachines (Basel) ; 12(2)2021 Feb 04.
Article in English | MEDLINE | ID: mdl-33557326

ABSTRACT

A novel piezoelectric actuator using a two-stage flexure hinge structure is proposed in this paper, which is used in a compact and high-precision electromechanical field. The two-stage flexure hinge structure is used to provide horizontal thrust and vertical clamping force to the driving feet, which solves the problems of unstable clamping force and insufficient load capacity in traditional stick-slip piezoelectric actuators. Firstly, the main structure of the driver and the working process under the triangular wave excitation voltage are briefly introduced. Secondly, after many simulation tests, the structure of the actuator is optimized and the stability of the structure in providing clamping force is verified. Finally, through the research of the operating performance, when the amplitude is 150 V and the frequency is 3.25 kHz as the excitation source, the maximum speed can reach 338 mm/s and can bear about 3 kg load. It can be seen from the analysis that the two-stage flexure hinge structure can improve the displacement trajectory.

13.
Micromachines (Basel) ; 13(1)2021 Dec 22.
Article in English | MEDLINE | ID: mdl-35056170

ABSTRACT

The pre-pressure device of the ultrasonic motor plays a vital role in the design of the entire motor structure, the contact state of the stator and rotor of the motor, dynamic properties of the stator, friction and wear characteristics of the rotor; even the mechanical behaviors of the entire electric machinery have a profound impact. Appropriate pre-pressure is conducive to the smooth operation of the ultrasonic motor, so that the output performance remains excellent, reducing wear and effectively extend the service life of the motor. Therefore, the research on pre-stress is of great significance, as it can better optimize the structure of the three-stator ultrasonic motor and lay the foundation for the stable operation of the motor. First, this paper introduces the construction of the motor as a whole and the pre-pressure device briefly described the working mechanism of the motor, and then introduces the influence of the pre-pressure on the stator and rotor contact models, the position of the constant velocity point, and the modal frequency. Finally, the motor output under different pre-pressures is discussed. The performance experiment has determined the optimal pre-pressure interval, which provides help for its subsequent optimization.

14.
Langmuir ; 32(35): 8934-41, 2016 09 06.
Article in English | MEDLINE | ID: mdl-27529129

ABSTRACT

A novel "dissolution-capture" method for the fabrication of nitrogen-doped hollow mesoporous spherical carbon capsules (N-HMSCCs) with high capability for supercapacitor is developed. The fabrication process is performed by depositing mesoporous silica on the surface of the polyacrylonitrile nanospheres, followed by a dissolution-capture process occurring in the polyacrylonitrile core and silica shell. The polyacrylonitrile core is dissolved by dimethylformamide treatment to form a hollow cavity. Then, the polyacrylonitrile is captured into the mesochannel of silica. After carbonization and etching of silica, N-HMSCCs with uniform mesopore size are produced. The N-HMSCCs show a high specific capacitance of 206.0 F g(-1) at a current density of 1 A g(-1) in 6.0 M KOH due to its unique hollow nanostructure, high surface area, and nitrogen content. In addition, 92.3% of the capacitance of N-HMSCCs still remains after 3000 cycles at 5 A g(-1). The "dissolution-capture" method should give a useful enlightenment for the design of electrode materials for supercapacitor.

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