Fabrication of high performance poly(vinyl alcohol)/straw composite film used for package via melt casting and biaxial stretching.

A high performance poly(vinyl alcohol)/straw (PVA/SP) composite film for package was fabricated in this study by using thermal processing technology of PVA established in our research group and biaxial stretching technology. The introduction of SP disrupted the original hydrogen bonds in modified PVA by forming new hydrogen bonds with the hydroxyl groups of each component in modified system, thus promoting the stable melt casting of PVA/SP composites and also endowing the obtained PVA/SP precursor sheets with good drawability. Upon biaxial stretching, SP reinforced the crystalline structure and orientation of PVA through their hydrogen bonds with PVA, improving the mechanical strength, crystallinity and thermal stability of PVA/SP films. The film with 3.0 × 3.0 stretching ratios demonstrated the exceptional tensile strength (62.2 MPa), tear strength (119.7 kN/m), low heat shrinkage (5.2 %), and oxygen permeability coefficient (1.38 × 10-16 cm3·cm/cm2·s·Pa), which surpassed most conventional plastic films used in food packaging field. This research not only pioneered an environmentally friendly packaging solution, but also offered a novel strategy for solid-state high-value, large-scale and economical utilization of waste crop straw, greatly avoiding the adverse effects of its burning on the environment.

Effect of Graphene Nanosheets on the Microstructure and Mechanical Properties of Sn-20Bi Solder.

The application of Sn-Bi series solder is limited due to the brittleness of Bi phase. Sn-20Bi solder with less Bi element content has great research prospects, but it needs modification to make it a substitute for traditional Sn-Pb solder. In this article, we mixed graphene nanosheets with nanometer Sn powder by means of ultrasonic oscillation, and Sn-20Bi-qGNS (q = 0.01, 0.02, 0.04, 0.06, and 0.1 wt.%) solder alloys were prepared by the melt-casting method. The effects of graphene nanosheets (GNSs) on the microstructure, physical properties, mechanical properties, and corrosion resistance of solder alloys were investigated. Scanning electron microscopy, energy dispersive spectroscopy, X-ray diffraction, and X-ray photoelectron spectroscopy were used to determine the microstructural morphology and composition. The results showed that the melting point, density, and wettability of the solder decreased slightly with the addition of GNSs. The addition of GNSs as a second phase refined the solder structure and improved the tensile strength of the molten Sn-20Bi composite solder to 99.6 MPa, while elongation decreased with the addition of GNSs. Furthermore, GNSs prevented the MC Sn-20Bi-qGNSs/Cu intermetallic compound layers' growth by interfering with atomic diffusion and grain boundary movement. In addition, the addition of 0.02 wt.% GNSs enhanced the shear strength of MC Sn-20Bi solder joints to 46.3 MPa. The electrochemical experimental results show that the surface corrosion products of MC Sn-20Bi-qGNSs under 3.5% NaCl solution were Sn3O(OH)2Cl2, with MC Sn-20Bi-0.01GNSs exhibiting the best corrosion resistance.

Preparation and characterization of polypills containing aspirin and simvastatin using 3D printing technology for the prevention of cardiovascular diseases.

Three-dimensional (3D) printing has become a promising manufacturing technique for pharmaceutical products. Fused deposition modeling (FDM) is the most affordable printing technology. But this technique has two major drawbacks: limited drug-loading capacity and the stability of thermolabile drugs. So, other techniques such as melt casting could be associated with FDM to overcome these limitations. In the melt casting method, the drug is mixed with a molten polymer and is poured in the mold and allowed to solidify. The present study for the first time describes the preparation of a multi-compartment polypill permits the physical separation of incompatible drugs by combination of FDM and melt casting techniques. A two-compartment polypill was made using FDM by Eudragit® L100-55 and simultaneously its compartments were filled by aspirin and simvastatin containing molten PEG 6000. Simultaneous usage of FDM and melt casting techniques could increase the drug-loading capacity of 3D-printed polypills. The low temperatures used in melt casting and the absence of solvent in this method would warrant the integrity of polypills, the complete separation of incompatible drugs, and their stability. The prepared polypills showed good uniformity in drug content which confirms the precision of FDM and melt casting techniques. Drug interaction was investigated before and after the accelerated stability test using DSC, which showed that 3D-printed polypills successfully preserved drugs from the interaction. For the first time, this study demonstrates the feasibility of the combination of FDM and melt casting techniques as an innovative platform for CVD polypills production.

Mechanical properties of highly porous PEEK bionanocomposites incorporated with carbon and hydroxyapatite nanoparticles for scaffold applications.

Bone regeneration is of great importance worldwide, because of various bone diseases, such as infections, tumors, and resultant fracture, birth defects, and bone loss due to trauma, explosion, or accident. Bone regeneration can be achieved by several materials and templates manufactured through various fabrication techniques. Uses of different materials and scaffold fabrication techniques have been explored over the past 20 years. In this research, polyetheretherketone (PEEK) was used to fabricate highly porous bionanocomposite foams for bone scaffolding. Melt casting and salt porogen (200-500 µm size) leaching methods were adapted to create an adequate pore size and the necessary percent of porosity, because pore size plays a vital role in cell implantation and growth. Porosity (75% and 85%) of the prepared scaffolds was adjusted by changing salt concentrations in the PEEK powder. Hydroxyapatite (HA) and carbon particles were used to improve cell attachments and interactions with the porous PEEK and to increase the mechanical properties of the scaffold materials. Carbon fiber (CF) and carbon nanotubes (CNTs) were uniformly dispersed into the PEEK powder before melt casting to enhance the mechanical properties and to observe the influence of the carbon particles on the properties of PEEK bionanocomposite foam. Compression test results of the fabricated bionanocomposites showed that HA and carbon particles are the potential filler materials for the enhancement of bionanocomposite mechanical properties. About 186% enhancement of compression modulus and 43% enhancement of yield strength were observed while incorporating only 0.5 wt% of CNTs into PEEK/HA bionanocomposites having 75% porosity, compared to PEEK/HA 20 wt% bionanocomposites. Micro-computed tomography (micro-CT) test results reveal that pore size and interconnectivity of the nanocomposite foams are in order and within the designed sizes. Mechanical tests proved that PEEK bionanocomposite foam has the potential for use in bone scaffolding and other biomedical applications.

Comparison of fluor-mica glass-ceramics made by melt-casting and sintering methods / 实用口腔医学杂志

Objective: To study the effects of the melt casting and the sintering methods on the machinability and other characteristics of K_2O-MgO-MgF_2-SiO_2 glass-ceramics. Methods: X-ray diffraction(XRD) and scanning electron microscopy (SEM)were used to examine the main crystal and the microstructure of the glass ceramics of the same composition which were made by melt casting and sintering methods, respectively. The transmissivity, flexural strength and brittleness index were observed respectively. Results: The glass ceramics made by two different methods have the same crystal, KMg_(2.5)Si_4O_(10)F_2, while the specimen prepared by the sintering method had lower transmissivity,better machinability and mechanical properties due to the higher mica volume percent. Conclusion; For production of fluoro-mica glass ceramics, sintering method has superiority compared to melt-casting method.