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1.
Molecules ; 29(18)2024 Sep 13.
Article in English | MEDLINE | ID: mdl-39339359

ABSTRACT

A series of CO2-based thermoplastic polyurethanes (TPUs) were prepared using CO2-based poly(polycarbonate) diol (PPCDL), 4,4'-methylenebis (cyclohexyl isocyanate) (HMDI), and polypropylene glycol (PPG and 1,4-butanediol (BDO) as the raw materials. The mechanical, thermal, optical, and barrier properties shape memory behaviors, while biocompatibility and degradation behaviors of the CO2-based TPUs are also systematically investigated. All the synthesized TPUs are highly transparent amorphous polymers, with one glass transition temperature at ~15-45 °C varying with hard segment content and soft segment composition. When PPG is incorporated into the soft segments, the resultant TPUs exhibit excellent self-healing and shape memory performances with the average shape fixity ratio and shape recovery ratio as high as 98.9% and 88.3%, respectively. Furthermore, the CO2-based TPUs also show superior water vapor permeability resistance, good biocompatibility, and good biodegradation properties, demonstrating their pretty competitive potential in the polyurethane industry applications.

2.
J Pharm Bioallied Sci ; 16(Suppl 1): S93-S96, 2024 Feb.
Article in English | MEDLINE | ID: mdl-38595485

ABSTRACT

Objective: This systematic review examines the efficacy and biocompatibility of orthodontic clear aligner tooth aligners constructed from polyethylene terephthalate glycol (PeT-G), polypropylene (PP), polycarbonate (PC), thermoplastic polyurethanes (TPUs), and ethylene-vinyl acetate (EVA). Materials and Methods: To find relevant papers published through September 2021, PubMed was searched extensively. Randomized clinical trials (RCTs) and observational studies assessing the effectiveness and biocompatibility of the aligner materials were included. Data were extracted independently, and the quality of included research was appraised using relevant procedures. The research variability necessitated a narrative synthesis. Results: Five studies were included for comparison. All materials were biocompatible; however, PeT-G and EVA aligners caused the least tissue irritation. Patients preferred TPU aligners for initial comfort and PeT-G aligners for transparency and endurance. Conclusion: Biocompatible PeT-G, PP, PC, TPU, and EVA tooth aligners fix malocclusions. Aligner materials should be chosen based on patient preferences, treatment goals, and material qualities. For stronger proof, a longer-term study is needed.

3.
ACS Appl Mater Interfaces ; 15(46): 53935-53950, 2023 Nov 22.
Article in English | MEDLINE | ID: mdl-37935023

ABSTRACT

Hybrid organic-inorganic metal halide perovskite solar cell (PSC) technology is experiencing rapid growth due to its simple solution chemistry, high power conversion efficiency (PCE), and potential for low-cost mass production. Nevertheless, the primary obstacle preventing the upscaling and widespread outdoor deployment of PSC technology is the poor long-term device stability, which stems from the inherent instability of perovskite materials in the presence of oxygen and moisture. To address this issue, in this work, we have synthesized a series of thermoplastic polyurethanes (TPUs) through a rational design by utilizing polyols having different molecular weights and diverse isocyanates (aromatic and aliphatic). Thorough characterization of these TPUs (ASTM and ISO standards) along with structure-property relationship studies were carried out for the first time and were then used as the encapsulation material for PSCs. The prepared TPUs were robust and adhered well with the glass substrate, and the use of low temperature during the encapsulation process avoided the degradation of the perovskite absorber and other organic layers in the device stack. The encapsulated devices retained more than 93% of their initial power conversion efficiency (PCE) for over 1000 h after exposure to harsh environmental conditions such as high relative humidity (80 ± 5% RH). Furthermore, the encapsulated perovskite absorbers showed remarkable stability when they were soaked in water. This article demonstrates the potential of TPU as a suitable and easily scalable encapsulant for PSCs and pave the way for extending the lifetime and commercialization of PSCs.

4.
Pharm Dev Technol ; 28(10): 939-947, 2023 Dec.
Article in English | MEDLINE | ID: mdl-37878535

ABSTRACT

Thermoplastic polyurethanes (TPU) offer excellent properties for a wide range of dosage forms. These polymers have been successfully utilized in personalized medicine production using fused deposition modeling (FDM) 3D printing (3DP). However, direct powder extrusion (DPE) has been introduced recently as a challenging technique since it eliminates filament production before 3DP, reducing thermal stress, production time, and costs. This study compares DPE and single-screw extrusion for binary (drug-TPU) and ternary (drug-TPU-magnesium stearate [MS]) mixtures containing from 20 to 60% w/w of theophylline. Powder flow, mechanical properties, fractal analysis, and percolation theory were utilized to analyze critical properties of the extrudates. All the mixtures could be processed at a temperature range between 130 and 160 °C. Extrudates containing up to 50% w/w of drug (up to 30% w/w of drug in the case of single-screw extrusion binary filaments) showed toughness values above the critical threshold of 80 kg/mm2. MS improved flow in mixtures where the drug is the only percolating component, reduced until 25 °C the DPE temperature and decreased the extrudate roughness in high drug content systems. The potential of DPE as an efficient one-step additive manufacturing technique in healthcare environments to produce TPU-based tailored on-demand medicines has been demonstrated.


Subject(s)
Polyurethanes , Printing, Three-Dimensional , Drug Liberation , Powders , Drug Compounding/methods
5.
J Biomater Sci Polym Ed ; 34(10): 1382-1397, 2023 08.
Article in English | MEDLINE | ID: mdl-36617532

ABSTRACT

Thermoplastic polyurethane (TPU) membrane has super physical-mechanical properties and biocompatibility, but the surface is inert and lack of active groups which limit its application in cell culture. Silk sericin (SS) can improve cell adhesion, proliferation, growth and metabolism. In this paper, SS was grafted onto the surface of TPU membrane by -NH2 bridge to build a high efficiency cell culture membrane. The FT-IR spectrum results indicated SS was grafted by chemical bond. According to the SEM and AFM results, we found that the grafting of SS reduced the water contact angle by 43.31% and increased the surface roughness by about four times. When TPU-SS was used for HepG2 cell culture, the cell adhesion rate of TPU-SS was significantly higher than that of the general TCPS cell culture plate, and the cell proliferation rate was close to that of TCPS. FDA/EB staining showed that HepG2 cells remained a better cellular growth behavior. HepG2 cells had higher cell vitality including the albumin secretion and the intracellular total protein synthesis. Grafting SS maintained the stability of cell and significantly decreased the cytotoxicity by decreased LDH release. In conclusion, SS grafting is beneficial to cell culture in vitro, and provides a key material for bioartificial liver culture system.


Subject(s)
Polyurethanes , Sericins , Polyurethanes/chemistry , Sericins/pharmacology , Cell Adhesion , Spectroscopy, Fourier Transform Infrared , Cell Culture Techniques
6.
JTCVS Tech ; 16: 139-148, 2022 Dec.
Article in English | MEDLINE | ID: mdl-36510546

ABSTRACT

Objectives: Localization of pulmonary nodules is challenging. However, traditional localization methods have high radiation doses and a high risk of complications. We developed a noninvasive 3-dimensional printing navigational template for intraoperative localization. It can reduce puncture-related complications and simplify the localization process. This study will verify the feasibility of this method. Methods: Patients with peripheral pulmonary nodules were included in this study. The computed tomography scan sequences were obtained to design a digital template model, which was then imported into a 3-dimensional printer to produce a physical navigational template. Finally, the navigational template is placed into the patient's pleural cavity for intraoperative localization. The precision of the nodule localization and associated complications were evaluated. Results: Twelve patients were finally included in this study. Intraoperative navigational template localization was used in all patients. The success rate of intraoperative nodule localization was 100%, and the median time of localization was 19.5 minutes (range, 16-23.5 minutes). The deviation median of the navigational template was 2.1 mm (range, 1.1-2.7 mm). Among the included patients, no significant complications occurred during intraoperative localization. Conclusions: The 3-dimensional printing template for intraoperative localization is feasible, will cause no trauma to the patient, and has acceptable accuracy for application in nodules localization. This navigational template greatly simplifies the localization process and may potentially break the dependence of percutaneous localization on computed tomography scanning.

7.
Molecules ; 27(15)2022 Jul 30.
Article in English | MEDLINE | ID: mdl-35956835

ABSTRACT

To realize the commercialization of sustainable materials, new polymers must be generated and systematically evaluated for material characteristics and end-of-life treatment. Polyester polyols made from renewable monomers have found limited adoption in thermoplastic polyurethane (TPU) applications, and their broad adoption in manufacturing may be possible with a more detailed understanding of their structure and properties. To this end, we prepared a series of bio-based crystalline and amorphous polyester polyols utilizing azelaic acid and varying branched or non-branched diols. The prepared polyols showed viscosities in the range of 504-781 cP at 70 °C, with resulting TPUs that displayed excellent thermal and mechanical properties. TPUs prepared from crystalline azelate polyester polyol exhibited excellent mechanical properties compared to TPUs prepared from amorphous polyols. These were used to demonstrate prototype products, such as watch bands and cup-shaped forms. Importantly, the prepared TPUs had up to 85% bio-carbon content. Studies such as these will be important for the development of renewable materials that display mechanical properties suitable for commercially viable, sustainable products.


Subject(s)
Dicarboxylic Acids , Polyurethanes , Alcohols , Polyesters , Polyurethanes/chemistry
8.
Polymers (Basel) ; 14(14)2022 Jul 20.
Article in English | MEDLINE | ID: mdl-35890709

ABSTRACT

The new segmented poly(thiourethane-urethane)s (PTURs) based on 1,1'-methanediylbis(4-isocyanatocyclohexane) (HMDI, Desmodur W®), polycarbonate diol (PCD, Desmophen C2200) and (methanediyldibenzene-4,1-diyl)dimethanethiol were synthesized by one-step melt polyaddition method. The obtained PTURs, with a content of 30-60 wt% of the hard segments (HS), were tested in which the influence of changes in the HS content on their properties was determined. The polymers were characterized by Fourier transform infrared spectroscopy (FTIR), gel permeation chromatography (GPC), thermal analysis (DSC, TGA) and thermomechanical analysis (DMTA). Additionally, tensile strength, optical (refractive index, UV-VIS and color) and surface properties of the obtained polymers (contact angle and surface free energy) and adhesion to copper were examined. FTIR analysis verified the supposed structure of the polymers obtained and showed a complete conversion of the isocyanate groups. TGA analysis confirmed the relatively good thermal stability of the polymers. On the other hand, after performing the DSC analysis, it was possible to state that the obtained materials were partially or completely amorphous, and the microphase separation decreased with increasing HS content in the polymer. Similar observations were made from the DMTA data. In addition, the hardness, tensile strength, modulus of elasticity, storage modulus, adhesion to copper, refractive index and total free surface energy increased with increasing HS content in the polymer.

9.
Materials (Basel) ; 15(14)2022 Jul 15.
Article in English | MEDLINE | ID: mdl-35888406

ABSTRACT

New segmented poly(thiourethane-urethane)s (SPTURs) were synthesized by the reaction of 1,1'-methanediylbis (4-isocyanatocyclohexane) (Desmodur W®, HMDI) and poly(ε-caprolactone)diol (PCL) and (methanediyldibenzene-4,1-diyl)dimethanethiol as nonconventional polymer chain extender. FTIR spectroscopy was used for the structural analysis of obtained polymers. The molecular weight distribution was examined by GPC chromatography. Based on the measured contact angles, free surface energy parameters were calculated. Thermal properties of polymers were examined by DSC and TGA, while viscoelastic properties were measured by DMTA. The tensile, adhesive and optical properties were also investigated for the obtained polymers. It was shown that SPTURs were transparent or partially transparent solids with high molar masses up to 84,300 Da. These polymers showed a good resistance to hydrolysis during incubation in Optylite® physiological saline over 8 weeks. Obtained polymers possessed a tensile strength of up to 43.26 MPa, hardness of up to 96.25/59.00 Sh A/D and adhesion to copper of 14.66 MPa. The surface properties of the obtained polymers show that all obtained SPTURs were hydrophilic (CAs for water between 64.07° and 73.12°) with calculated SFE up to 46.69 mN/m.

10.
Nanomaterials (Basel) ; 12(7)2022 Mar 29.
Article in English | MEDLINE | ID: mdl-35407260

ABSTRACT

In this work, a novel functionalization strategy for ZIF-67-modified layered MXene was proposed, aiming at improving the fire safety of thermoplastic polyurethanes (TPU). The ZIF-67@MXene was verified by microscopic morphology, elemental composition, functional group species and crystal structure, and then the successfully prepared ZIF-67@MXene was introduced into the TPU material. When ZIF-67@MXene content was only 0.5 wt%, the peak heat release rate, total heat release rate, peak smoke release rate, total smoke release rate, and CO yield of the TPU/ZIF-67@MXene composites were reduced by 26%, 9%, 50%, and 22%, respectively, compared with the pure TPU. The thermogravimetric tests showed that the residual char of TPU/ZIF-67@MXene composites was the most in all samples. In short, the high-quality carbon layer of TPU/ZIF-67@MXene composites acts as a physical barrier to the transfer of heat and toxic gases, greatly improving the flame retardant properties of the TPU polymer.

11.
Int J Biol Macromol ; 208: 37-44, 2022 May 31.
Article in English | MEDLINE | ID: mdl-35257731

ABSTRACT

The basic aim of the research work is to expand the application range of biomaterials in the field of medical by increasing antibacterial and biocompatible behavior of thermoplastic polyurethanes. Blends of thermoplastic polyurethanes with chitosan and starch were prepared through extrusion process. The effect of polysaccharides (corn starch and chitosan) incorporation in thermoplastic polyurethane matrix and polymers interaction on thermal and morphological aspects was investigated. Possible interaction among chitosan and starch within TPU matrix individually and together in a blend were assessed by Fourier Transform Infrared Spectroscopy (FTIR) and X-ray Diffractometer (XRD). The results indicated that thermoplastic polyurethanes were semi crystalline in nature whereas hydrophilicity of prepared thermoplastic polyurethanes was determined by contact angle. Biological properties endowed that TPU blended with chitosan and starch possessed antibacterial and hemolytic potential. Hence, it can be a suitable candidate for biomedical applications.


Subject(s)
Chitosan , Polyurethanes , Anti-Bacterial Agents , Biocompatible Materials , Chitosan/chemistry , Polyurethanes/chemistry , Starch/chemistry
12.
Materials (Basel) ; 15(3)2022 Jan 27.
Article in English | MEDLINE | ID: mdl-35160935

ABSTRACT

A polydimethylsiloxane armed with epoxy, alkoxy and acrylate groups was synthesized from silanol terminated-PDMS and epoxy and acrylate groups functionalized silane coupling agents, and utilized as the adhesion promoter (AP) to prepare addition-cured liquid silicone rubber that exhibited self-adhesion ability (SA-LSR) with biocompatible thermoplastic polyurethanes (TPU) sheets. The structural characteristics of AP were characterized by Fourier transform infrared (FTIR) spectroscopy, which demonstrated the strong adhesion to polyester-based TPU sheets due to a sufficient amount of acrylate groups, epoxy groups and silanol groups obtained by the hydrolysis of alkoxy groups. In detail, the peel-off strength of SA-LSR and TPU joints reached up to 7.63 N mm-1 after the optimization of adhesion promoter including type and content, and curing condition including time and temperature. The cohesive failure was achieved during the sample breakage process. Moreover, the SA-LSR showed a good storage stability under proper storage conditions. This design strategy provided the feasibility to combine the advantages of addition-cured liquid silicone rubber and plastics with low melting points, promoting the potential application range of those silicone-based materials.

13.
Polymers (Basel) ; 15(1)2022 Dec 24.
Article in English | MEDLINE | ID: mdl-36616423

ABSTRACT

Composite materials are materials with anisotropic properties that are created by combining several different components in a way that allows the best qualities of each component to be used. In this paper, raw materials were used to obtain composite materials of the type TPU/PP/BaTiO3 powder. The thermogravimetric analysis, dynamic differential calorimetry, and scanning electron microscopy were carried out. The preliminary tests for making specific filaments for 3D printing with a diameter of 1.75 mm were carried out on a laboratory extruder. The purpose of the experiment was to develop the optimal extrusion temperatures and the speed of drawing the filament to make filaments with rigorously constant dimensions, and the variation in diameter had a maximum of 10%.

14.
J Dent Sci ; 16(3): 1001-1009, 2021 Jul.
Article in English | MEDLINE | ID: mdl-34141116

ABSTRACT

BACKGROUND/PURPOSE: The orthodontic aligner becomes popular worldwide in orthodontic therapy as an esthetic alternative to fixed labial braces. This study evaluated orthodontic tooth movement behavior using different aligner materials and attachment shapes for the movement of a single tooth. MATERIALS AND METHODS: First bicuspid extracted resin typodont models were printed with a 3D printer. Three type of attachments, an ellipsoid shape (thick and thin) and a bar, were designed to fit the canine crown surface. Three types of aligner materials, Polyethylene Terephthalate enhanced with glycol (BIOSTAR) Polyethylene Terephthalate (BenQ), and Thermoplastic polyurethanes (TPU) were used to fabricate different aligners. The typodonts with aligners were sunk in a water bath to simulate canine distal movement in vivo. The canine crown, root movement, and long axis angle changes in each step were calculated and recorded. The data were analysed using a oneway ANOVA statistical method. RESULTS: Comparing the three aligners, the changes the long axis of the canine showed that the BENQ group had a smaller change in the long axis angle. The BENQ group canine involved bodily movement, but the canine movement of the BIOSTAR and TPU group involved tipping. Comparing the three attachments, the bar type attachment had more canine crown tipping in the BIOSTAR and TPU groups. The thick and thin ellipsoid-shaped attachments showed no statistical differences in tooth movement. CONCLUSION: Attachment shape or size had little influence on the bodily movement of the tooth. A high modulus material may thus be suitable for clinical applications.

15.
Polymers (Basel) ; 12(11)2020 Oct 27.
Article in English | MEDLINE | ID: mdl-33120954

ABSTRACT

3D printing technology has been widely used in various fields, such as biomedicine, clothing design, and aerospace, due to its personalized customization, rapid prototyping of complex structures, and low cost. However, the application of 3D printing technology in the field of non-pneumatic tires has not been systematically studied. In this study, we evaluated the application of potential thermoplastic polyurethanes (TPU) materials based on FDM technology in the field of non-pneumatic tires. First, the printing process of TPU material based on fused deposition modeling (FDM) technology was studied through tensile testing and SEM observation. The results show that the optimal 3D printing temperature of the selected TPU material is 210 °C. FDM technology was successfully applied to 3D printed non-pneumatic tires based on TPU material. The study showed that the three-dimensional stiffness of 3D printed non-pneumatic tires is basically 50% of that obtained by simulation. To guarantee the prediction of the performance of 3D printed non-pneumatic tires, we suggest that the performance of these materials should be moderately reduced during the structural design for performance simulation.

16.
Expert Opin Drug Deliv ; 17(11): 1519-1540, 2020 11.
Article in English | MEDLINE | ID: mdl-32684013

ABSTRACT

INTRODUCTION: There is considerable interest in vaginal ring technology for sustained/controlled administration of drugs to the human vagina. Seven drug-releasing vaginal rings have reached market and other experimental devices are in preclinical/clinical development. Although most women who have used rings are satisfied and find them acceptable, involuntary expulsions and voluntary removals are known to occur and are widely reported. There have been no previous efforts to review this topic and understand the factors contributing  to expulsions. AREAS COVERED: This article will help researchers, clinicians and product developers better understand the pertinent factors and issues around ring expulsions and removals, and inform new research aimed at optimizing ring product design. The review contains four sections: (i) introduction to vaginal ring technology; (ii) discussion of the anatomical, physiological, device, and user factors affecting ring expulsion; (iii) review of involuntary expulsions; (iv) review of voluntary removals; and (v) concluding remarks/opinions. EXPERT OPINION: Further research is needed to better understand the factors contributing to involuntary ring expulsions and removals so that rings can be better designed to minimize rates of expulsion and to reduce removals. Determination of optimum ring dimensions and stiffness are likely key factors, alongside better counseling around removal and reinsertion.


Subject(s)
Contraceptive Devices, Female , Pharmaceutical Preparations/administration & dosage , Female , Humans
17.
ACS Appl Bio Mater ; 3(10): 6672-6679, 2020 Oct 19.
Article in English | MEDLINE | ID: mdl-35019393

ABSTRACT

As a thermoplastic polymer with an impressive combination of mechanical properties and biological compatibility, thermoplastic polyurethane (TPU) is one of the important polymers used in various applications such as biomaterials, conducting materials, and tissue engineering. Nanocomposites made of TPUs with nanoclays were prepared by melt-compounding, and the effects of clay on antibacterial activities and physical properties of nanocomposites were investigated. X-ray powder diffraction, water contact angle, and TEM results were analyzed to investigate the effects of dispersion and modification of clays in TPU/clay nanocomposites. Using the pour plating method, scanning electron microscopy technique, and disk diffusion test, TPU/clay nanocomposites were observed to show contact killing activity against bacteria. The antibacterial activities of TPU/clay nanocomposites were found to be affected by the dispersion state and amount of organic modifier of clays. TPU nanocomposites containing 5 wt % organically modified clay showed 98.5% killing efficiency against Gram-negative Escherichia coli and 99.9% against Gram-positive Staphylococcus aureus, while neat TPU showed almost none. The positively charged quaternary ammonium salt groups of clay in TPU/clay nanocomposites interacted with the negatively charged cytoplasmic membrane of bacteria, and the dead bacteria were eliminated by weakened adhesion on hydrophobic backbone surfaces.

18.
Polymers (Basel) ; 11(10)2019 Oct 03.
Article in English | MEDLINE | ID: mdl-31623318

ABSTRACT

Pressure sensitive adhesives made with blends of thermoplastic polyurethanes (TPUs PSAs) with satisfactory tack, cohesion, and adhesion have been developed. A simple procedure consisting of the physical blending of methyl ethyl ketone (MEK) solutions of two thermoplastic polyurethanes (TPUs) with very different properties-TPU1 and TPU2-was used, and two different blending procedures have been employed. The TPUs were characterized by infra-red spectroscopy in attenuated total reflectance mode (ATR-IR spectroscopy), differential scanning calorimetry, thermal gravimetric analysis, and plate-plate rheology (temperature and frequency sweeps). The TPUs PSAs were characterized by tack measurement, creep test, and the 180° peel test at 25 °C. The procedure for preparing the blends of the TPUs determined differently their viscoelastic properties, and the properties of the TPUs PSAs as well, the blending of separate MEK solutions of the two TPUs imparted higher tack and 180° peel strength than the blending of the two TPUs in MEK. TPU1 + TPU2 blends showed somewhat similar contributions of the free and hydrogen-bonded urethane groups and they had an almost similar degree of phase separation, irrespective of the composition of the blend. Two main thermal decompositions at 308-317 °C due to the urethane hard domains and another at 363-373 °C due to the soft domains could be distinguished in the TPU1 + TPU2 blends, the weight loss of the hard domains increased and the one of the soft domains decreased by increasing the amount of TPU2 in the blends. The storage moduli of the TPU1 + TPU2 blends were similar for temperatures lower than 20 °C and the moduli at the cross over of the moduli were lower than in the parent TPUs. The improved properties of the TPU1 + TPU2 blends derived from the creation of a higher number of hydrogen bonds upon removal of the MEK solvent, which lead to a lower degree of phase separation between the soft and the hard domains than in the parent TPUs. As a consequence, the properties of the TPU1 + TPU2 PSAs were improved because good tack, high 180° peel strength, and sufficient cohesion were obtained, particularly in 70 wt% TPU1 + 30 wt% TPU2 PSA.

19.
Polymers (Basel) ; 11(6)2019 Jun 21.
Article in English | MEDLINE | ID: mdl-31234362

ABSTRACT

The presented work deals with the creation of a new radial basis function artificial neural network-based model of dynamic thermo-mechanical response and damping behavior of thermoplastic elastomers in the whole temperature interval of their entire lifetime and a wide frequency range of dynamic mechanical loading. The created model is based on experimental results of dynamic mechanical analysis of the widely used thermoplastic polyurethane, which is one of the typical representatives of thermoplastic elastomers. Verification and testing of the well-trained radial basis function neural network for temperature and frequency dependence of dynamic storage modulus, loss modulus, as well as loss tangent prediction showed excellent correspondence between experimental and modeled data, including all relaxation events observed in the polymeric material under study throughout the monitored temperature and frequency interval. The radial basis function artificial neural network has been confirmed to be an exceptionally high-performance artificial intelligence tool of soft computing for the effective predicting of short-term viscoelastic behavior of thermoplastic elastomer systems based on experimental results of dynamic mechanical analysis.

20.
Bioengineering (Basel) ; 5(4)2018 Nov 14.
Article in English | MEDLINE | ID: mdl-30441879

ABSTRACT

Novel tough hydrogel materials are required for 3D-printing applications. Here, a series of thermoplastic polyurethanes (TPUs) based on poly(ɛ-caprolactone)-b-poly(ethylene glycol)-b-poly(ɛ-caprolactone) (PCL-b-PEG-b-PCL) triblock copolymers and hexamethylene diisocyanate (HDI) were developed with PEG contents varying between 30 and 70 mol%. These showed excellent mechanical properties not only when dry, but also when hydrated: TPUs prepared from PCL-b-PEG-b-PCL with PEG of Mn 6 kg/mol (PCL7-PEG6-PCL7) took up 122 wt.% upon hydration and had an E-modulus of 52 ± 10 MPa, a tensile strength of 17 ± 2 MPa, and a strain at break of 1553 ± 155% in the hydrated state. They had a fracture energy of 17976 ± 3011 N/mm² and a high tearing energy of 72 kJ/m². TPUs prepared using PEG with Mn of 10 kg/mol (PCL5-PEG10-PCL5) took up 534% water and were more flexible. When wet, they had an E-modulus of 7 ± 2 MPa, a tensile strength of 4 ± 1 MPa, and a strain at break of 147 ± 41%. These hydrogels had a fracture energy of 513 ± 267 N/mm² and a tearing energy of 16 kJ/m². The latter TPU was first extruded into filaments and then processed into designed porous hydrogel structures by 3D-printing. These hydrogels can be used in 3D printing of tissue engineering scaffolds with high fracture toughness.

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