Magnetic Properties of a High-Pressure Torsion Deformed Co-Zr Alloy.

Co-Zr amorphous alloys exhibit soft magnetic properties, whereas the Co-rich crystalline magnetic phases in this alloy system displayed a hard magnetic behavior. In this study, an initial two-phase Co-Zr composite with an overall composition of 75 at.% Co and 25 at.% Zr was processed by high-pressure torsion (HPT), and the effects of severe plastic deformation and subsequent thermal treatment on the composite's structural evolution and its magnetic properties were investigated. HPT processing allowed us to achieve an amorphous microstructure with low coercivity in its as-deformed state. To further tune the alloy's magnetic properties and study its crystallization behavior, various annealed states were investigated. The microstructural properties were correlated with the magnetic properties, and a decreasing coercivity with increasing annealing temperatures was observed despite the onset of crystallization in the amorphous alloy. At higher annealing temperatures, coercivity increased again. The results appear promising for obtaining tuneable rare-earth free magnetic materials by severe plastic deformation.

Exchange Bias Demonstrated in Bulk Nanocomposites Processed by High-Pressure Torsion.

Ferromagnetic (Fe or Fe20Ni80) and antiferromagnetic (NiO) phases were deformed by high-pressure torsion, a severe plastic deformation technique, to manufacture bulk-sized nanocomposites and demonstrate an exchange bias, which has been reported predominantly for bilayer thin films. High-pressure torsion deformation at elevated temperatures proved to be the key to obtaining homogeneous bulk nanocomposites. X-ray diffraction investigations detected nanocrystallinity of the ferromagnetic and antiferromagnetic phases. Furthermore, an additional phase was identified by X-ray diffraction, which formed during deformation at elevated temperatures through the reduction of NiO by Fe. Depending on the initial powder composition of Fe50NiO50 or Fe10Ni40NiO50 the new phase was magnetite or maghemite, respectively. Magnetometry measurements demonstrated an exchange bias in high-pressure torsion-processed bulk nanocomposites. Additionally, the tailoring of magnetic parameters was demonstrated by the application of different strains or post-process annealing. A correlation between the amount of applied strain and exchange bias was found. The increase of exchange bias through applied strain was related to the microstructural refinement of the nanocomposite. The nanocrystalline maghemite was considered to have a crucial impact on the observed changes of exchange bias through applied strain.

Manufacturing of Textured Bulk Fe-SmCo5 Magnets by Severe Plastic Deformation.

Exchange-coupling between soft- and hard-magnetic phases plays an important role in the engineering of novel magnetic materials. To achieve exchange coupling, a two-phase microstructure is necessary. This interface effect is further enhanced if both phase dimensions are reduced to the nanometer scale. At the same time, it is challenging to obtain large sample dimensions. In this study, powder blends and ball-milled powder blends of Fe-SmCo5 are consolidated and are deformed by high-pressure torsion (HPT), as this technique allows us to produce bulk magnetic materials of reasonable sizes. Additionally, the effect of severe deformation by ball-milling and severe plastic deformation by HPT on exchange coupling in Fe-SmCo5 composites is investigated. Due to the applied shear deformation, it is possible to obtain a texture in both phases, resulting in an anisotropic magnetic behavior and an improved magnetic performance.

Soft Magnetic Properties of Ultra-Strong and Nanocrystalline Pearlitic Wires.

The paper describes the capability of magnetic softening of a coarse-grained bulk material by a severe deformation technique. Connecting the microstructure with magnetic properties, the coercive field decreases dramatically for grains smaller than the magnetic exchange length. This makes the investigation of soft magnetic properties of severely drawn pearlitic wires very interesting. With the help of the starting two-phase microstructure, it is possible to substantially refine the material, which allows the investigation of magnetic properties for nanocrystalline bulk material. Compared to the coarse-grained initial, pearlitic state, the coercivities of the highly deformed wires decrease while the saturation magnetization values increase-even beyond the value expectable from the individual constituents. The lowest coercivity in the drawn state is found to be 520 A m-1 for a wire of 24-µm thickness and an annealing treatment has a further positive effect on it. The decreasing coercivity is discussed in the framework of two opposing models: grain refinement on the one hand and dissolution of cementite on the other hand. Auxiliary measurements give a clear indication for the latter model, delivering a sufficient description of the observed evolution of magnetic properties.

Microstructural evolution during heating of CNT/Metal Matrix Composites processed by Severe Plastic Deformation.

Carbon nanotube reinforced nickel matrix composites (Ni/CNT) with different CNT compositions were fabricated by solid state processing and subjected to severe plastic deformation (SPD) by means of high pressure torsion (HPT). A thorough study on the microstructural changes during heating and on the thermal stability was performed using differential scanning calorimetry (DSC), high temperature X-ray diffraction (HT-XRD) and electron backscattered diffraction (EBSD). Furthermore, the formation and dissolution of the metastable nickel carbide Ni3C phase was evidenced by DSC and HT-XRD in composites, where sufficient carbon atoms are available, as a consequence of irreversible damage on the CNT introduced by HPT. Finally, it was shown that the composites exhibited an improved thermal stability with respect to nickel samples processed under the same conditions, with a final grain size dependent on the CNT volume fraction according to a VCNT-1/3 relationship and that lied within the ultrafine grained range.

Magnetic Binary Supersaturated Solid Solutions Processed by Severe Plastic Deformation.

Samples consisting of one ferromagnetic and one diamagnetic component which are immiscible at the thermodynamic equilibrium (Co-Cu, Fe-Cu, Fe-Ag) are processed by high-pressure torsion at various compositions. The received microstructures are investigated by electron microscopy and synchrotron X-ray diffraction, showing a microstructural saturation. Results gained from microstructural investigations are correlated to magnetometry data. The Co-Cu samples show mainly ferromagnetic behavior and a decrease in coercivity with increasing Co-content. The saturation microstructure of Fe-Cu samples is found to be dual phase. Results of magnetic measurements also revealed the occurrence of two different magnetic phases in this system. For Fe-Ag, the microstructural and magnetic results indicate that no intermixing between the elemental phases takes place.

Effect of oxide particles on the stabilization and final microstructure in aluminium.

Bulk aluminium samples containing alumina particles have been produced by different severe plastic deformation methods. Aluminium foils with different initial foil thicknesses were cold rolled to different amounts of strain and aluminium powders were consolidated and deformed by high pressure torsion (HPT). During processing, alumina particles from the foil or particle surface are easily incorporated and dispersed in the bulk material. The influence of these alumina particles on the developing microstructures and the mechanical properties has been studied.