More resilient polyester membranes for high-performance reverse osmosis desalination.

Thin-film composite reverse osmosis membranes have remained the gold standard technology for desalination and water purification for nearly half a century. Polyamide films offer excellent water permeability and salt rejection but also suffer from poor chlorine resistance, high fouling propensity, and low boron rejection. We addressed these issues by molecularly designing a polyester thin-film composite reverse osmosis membrane using co-solvent-assisted interfacial polymerization to react 3,5-dihydroxy-4-methylbenzoic acid with trimesoyl chloride. This polyester membrane exhibits substantial water permeability, high rejection for sodium chloride and boron, and complete resistance toward chlorine. The ultrasmooth, low-energy surface of the membrane also prevents fouling and mineral scaling compared with polyamide membranes. These membranes could increasingly challenge polyamide membranes by further optimizing water-salt selectivity, offering a path to considerably reducing pretreatment steps in desalination.

Inorganic Scaling in Membrane Desalination: Models, Mechanisms, and Characterization Methods.

Inorganic scaling caused by precipitation of sparingly soluble salts at supersaturation is a common but critical issue, limiting the efficiency of membrane-based desalination and brine management technologies as well as other engineered systems. A wide range of minerals including calcium carbonate, calcium sulfate, and silica precipitate during membrane-based desalination, limiting water recovery and reducing process efficiency. The economic impact of scaling on desalination processes requires understanding of its sources, causes, effects, and control methods. In this Critical Review, we first describe nucleation mechanisms and crystal growth theories, which are fundamental to understanding inorganic scale formation during membrane desalination. We, then, discuss the key mechanisms and factors that govern membrane scaling, including membrane properties, such as surface roughness, charge, and functionality, as well as feedwater characteristics, such as pH, temperature, and ionic strength. We follow with a critical review of current characterization techniques for both homogeneous and heterogeneous nucleation, focusing on the strengths and limitations of each technique to elucidate scale-inducing mechanisms, observe actual crystal growth, and analyze the outcome of scaling behaviors of desalination membranes. We conclude with an outlook on research needs and future research directions to provide guidelines for scale mitigation in water treatment and desalination.

Investigating the potential of ammonium retention by graphene oxide ceramic nanofiltration membranes for the treatment of semiconductor wastewater.

Ceramic membranes with high chemical and fouling resistance can play a critical role in treating industrial wastewater. In the present study, we demonstrate the fabrication of graphene oxide (GO) assembled ceramic nanofiltration (NF) membranes that provide effective ammonium retention and excellent fouling resistance for treating semiconductor wastewater. The GO-ceramic NF membranes were prepared via a layer-by-layer (LbL) assembly of GO and polyethyleneimine (PEI) on a ceramic ultrafiltration (UF) substrate. The successful fabrication of the GO-ceramic NF membranes was verified through surface characterization and pore size evaluation. We also investigated the performance of GO-ceramic NF membranes assembled with different numbers of bilayers for the rejection of ammonium ions. GO-ceramic NF membranes with three GO-PEI bilayers exhibited 8.4- and 3.2-times higher ammonium removal with simulated and real semiconductor wastewater, respectively, compared to the pristine ceramic UF substrate. We also assessed flux recovery after filtration using real semiconductor wastewater samples to validate the lower fouling potential of the GO-ceramic NF membranes. Results indicate that flux recovery increases from 39.1 % in the pristine UF substrate to 71.0 % and 90.8 % for the three- and ten-bilayers GO-ceramic NF membranes, respectively. The low-fouling GO-ceramic NF membranes developed in this study are effective and promising options for the removal of ammonium ions from semiconductor wastewater.

Influence of Solute Molecular Diameter on Permeability-Selectivity Tradeoff of Thin-Film Composite Polyamide Membranes in Aqueous Separations.

Fundamental understanding of the reverse osmosis (RO) transport phenomena is necessary for quantitative prediction of contaminant rejection and development of more selective membranes. The solution-diffusion (S-D) model predicts a tradeoff relationship between permeability and selectivity, and this tradeoff trend was recently reported for RO. But the first principles governing the relationship are not well understood for aqueous separation membranes. This study presents a framework to elucidate the underlying factors of the permeability-selectivity tradeoff relationship in thin-film composite polyamide (TFC-PA) membranes. Water and solute permeabilities of membranes with a range of selectivities are examined using six nonelectrolyte solutes of various sizes and dimensions. The permeability-selectivity tradeoff trend, as defined by S-D, was observed for all six solutes. Crucially, the slopes of the tradeoff lines, λ, are found to be related to the solute and solvent (i.e., water) diameters, ds and dw, respectively, by λ = (ds/dw)2 - 1, consistent with the S-D framework established for gas separation membranes. Additionally, the intercepts of the tradeoff lines are shown to be also influenced by ds. These results highlight that solute molecular diameter is a primary influence on the permeability-selectivity tradeoff for the permeants investigated in this study. Furthermore, a transport regime where solute permeation is only very weakly coupled to water transport, in addition to the conventional S-D, is identified for the first time. We demonstrate that the boundary delineating the two transport regimes can be determined by the solute diameter. The relationship between characteristic features of the "additional regime" and solute dimensions are analyzed. The study shows that the general principles of the S-D framework are applicable to TFC-PA membranes and the analysis quantified the principal role of solute size in governing RO transport. The experimental and analytical evidence suggest that nonelectrolyte solute transport can, in principle, be a priori predicted using molecular diameter. Findings of this investigation provide new insights for understanding the transport mechanisms in osmotic membrane processes.

Surface functionalization of reverse osmosis membranes with sulfonic groups for simultaneous mitigation of silica scaling and organic fouling.

Organic fouling and inorganic scaling are the main hurdles for efficient operation of reverse osmosis (RO) technology in a wide range of applications. This study demonstrates dual-functionality surface modification of thin-film composite (TFC) RO membranes to simultaneously impart anti-scaling and anti-fouling properties. Two different grafting approaches were adapted to functionalize the membrane surface with sulfonic groups: (i) non-specific grafting of vinyl sulfonic acid (VSA) via redox radical initiation polymerization and (ii) covalent bonding of hydroxylamide-O-sulfonic acid (HOSA) to the native carboxylic groups of the polyamide layer via carbodiimide mediated reaction. Both approaches to graft sulfonic groups were effective in increasing surface wettability and negative charge density of the TFC-RO membranes without significant alteration of water and salt permeabilities. Importantly, we verified through surface elemental analysis that covalently bound HOSA effectively covers the native carboxylic groups of the PA layer. Both the VSA and HOSA membranes exhibited lower flux decline during silica scaling and organic (alginate) fouling relative to the control unmodified membrane, demonstrating the unique versatility of sulfonic groups to endow the TFC-RO membranes with dual functionality to resist scaling and fouling. In particular, the HOSA membrane showed excellent physical cleaning efficiencies with water flux recoveries of 92.5 ± 1.0% and 88.4 ± 6.4% for silica scaling and alginate fouling, respectively. Additional results from silica nucleation experiments and atomic force measurements provided insights into the mechanisms of improved resistance to silica scaling and organic fouling imparted by the surface-functionalized sulfonic groups. Our study highlights the promise of controlled functionalization of sulfonic groups on the polyamide layer of TFC membranes to enhance the applications of RO technology in treatment and reuse of waters with high scaling and fouling potential.

Zero Liquid Discharge of Ultrahigh-Salinity Brines with Temperature Swing Solvent Extraction.

Zero liquid discharge (ZLD) of hypersaline brines is technically and energetically challenging. This study demonstrates ZLD of ultrahigh-salinity brines using temperature swing solvent extraction (TSSE), a membrane-less and nonevaporative desalination technology. TSSE utilizes a low-polarity solvent to extract water from brine and then releases the water as a product with the application of low-temperature heat. Complete extraction of water from a hypersaline feed, simulated by 5.0 M NaCl solution (≈292 g/L TDS), was achieved using diisopropylamine solvent. Practically all of the salt is precipitated as mineral solid waste and the product water contains <5% of NaCl relative to the hypersaline feed brine. Consistent ZLD performance of high salt removals and product water quality was maintained in three repeated semibatch TSSE cycles, highlighting recyclability of the solvent. The practical applicability of the technique for actual field samples was demonstrated by ZLD of an irrigation drainage water concentrate. This study establishes the potential of TSSE as a more sustainable alternative to current thermal evaporation methods for zero liquid discharge of ultrahigh-salinity brines.

Relating Organic Fouling in Membrane Distillation to Intermolecular Adhesion Forces and Interfacial Surface Energies.

This study investigates the fouling mechanisms in membrane distillation, focusing on the impact of foulant type and membrane surface chemistry. Interaction forces between a surface-functionalized particle probe simulating a range of organic foulants and model surfaces, modified with different surface energy materials, were measured by atomic force microscopy. The measured interaction forces were compared to those calculated based on the experimentally determined surface energy components of the particle probe, model surface, and medium (i.e., water). Surfaces with low interfacial energy exhibited high attractive interaction forces with organic foulants, implying a higher fouling potential. In contrast, hydrophilic surfaces (i.e., surfaces with high interfacial energy) showed the lowest attractive forces with all types of foulants. We further performed fouling experiments with alginate, humic acid, and mineral oil in direct contact membrane distillation using polyvinylidene fluoride membranes modified with various materials to control membrane surface energy. The observed fouling behavior was compared to the interaction force data to better understand the underlying fouling mechanisms. A remarkable correlation was obtained between the evaluated interaction force data and the fouling behavior of the membranes with different surface energy. Membranes with low surface energy were fouled by hydrophobic, low surface tension foulants via "attractive" and subsequent "adsorptive" interaction mechanisms. Furthermore, such membranes have a higher fouling potential than membranes with high or ultralow surface energy.

Engineered Slippery Surface to Mitigate Gypsum Scaling in Membrane Distillation for Treatment of Hypersaline Industrial Wastewaters.

Membrane distillation (MD) is an emerging thermal desalination process, which can potentially treat high salinity industrial wastewaters, such as shale gas produced water and power plant blowdown. The performance of MD systems is hampered by inorganic scaling, particularly when treating hypersaline industrial wastewaters with high-scaling potential. In this study, we developed a scaling-resistant MD membrane with an engineered "slippery" surface for desalination of high-salinity industrial wastewaters at high water recovery. A polyvinylidene fluoride (PVDF) membrane was grafted with silica nanoparticles, followed by coating with fluoroalkylsilane to lower the membrane surface energy. Contact angle measurements revealed the "slippery" nature of the modified PVDF membrane. We evaluated the desalination performance of the surface-engineered PVDF membrane in direct contact membrane distillation using a synthetic wastewater with high gypsum scaling potential as well as a brine from a power plant blowdown. Results show that gypsum scaling is substantially delayed on the developed slippery surface. Compared to the pristine PVDF membrane, the modified PVDF membranes exhibited a stable MD performance with reduced scaling potential, demonstrating its potential to achieve high water recovery in treatment of high-salinity industrial wastewaters. We conclude with a discussion of the mechanism for gypsum scaling inhibition by the engineered slippery surface.

Photocatalytic Reactive Ultrafiltration Membrane for Removal of Antibiotic Resistant Bacteria and Antibiotic Resistance Genes from Wastewater Effluent.

Biological wastewater treatment is not effective in removal of antibiotic resistant bacteria (ARB) and antibiotic resistance genes (ARGs). In this study, we fabricated a photocatalytic reactive membrane by functionalizing polyvinylidene fluoride (PVDF) ultrafiltration (UF) membrane with titanium oxide (TiO2) nanoparticles for the removal of ARB and ARGs from a secondary wastewater effluent. The TiO2-modified PVDF membrane provided complete retention of ARB and effective photocatalytic degradation of ARGs and integrons. Specifically, the total removal efficiency of ARGs (i.e., plasmid-mediated floR, sul1, and sul2) with TiO2-modified PVDF membrane reached ∼98% after exposure to UV irradiation. Photocatalytic degradation of ARGs located in the genome was found to be more efficient than those located in plasmid. Excellent removal of integrons (i.e., intI1, intI2, and intI3) after UV treatment indicated that the horizontal transfer potential of ARGs was effectively controlled by the TiO2 photocatalytic reaction. We also evaluated the antifouling properties of the TiO2-UF membrane to demonstrate its potential application in wastewater treatment.

High Performance Nanofiltration Membrane for Effective Removal of Perfluoroalkyl Substances at High Water Recovery.

We demonstrate the fabrication of a loose, negatively charged nanofiltration (NF) membrane with tailored selectivity for the removal of perfluoroalkyl substances with reduced scaling potential. A selective polyamide layer was fabricated on top of a poly(ether sulfone) support via interfacial polymerization of trimesoyl chloride and a mixture of piperazine and bipiperidine. Incorporating high molecular weight bipiperidine during the interfacial polymerization enables the formation of a loose, nanoporous selective layer structure. The fabricated NF membrane possessed a negative surface charge and had a pore diameter of ∼1.2 nm, much larger than a widely used commercial NF membrane (i.e., NF270 with pore diameter of ∼0.8 nm). We evaluated the performance of the fabricated NF membrane for the rejection of different salts (i.e., NaCl, CaCl2, and Na2SO4) and perfluorooctanoic acid (PFOA). The fabricated NF membrane exhibited a high retention of PFOA (∼90%) while allowing high passage of scale-forming cations (i.e., calcium). We further performed gypsum scaling experiments to demonstrate lower scaling potential of the fabricated loose porous NF membrane compared to NF membranes having a dense selective layer under solution conditions simulating high water recovery. Our results demonstrate that properly designed NF membranes are a critical component of a high recovery NF system, which provide an efficient and sustainable solution for remediation of groundwater contaminated with perfluoroalkyl substances.

Relating Silica Scaling in Reverse Osmosis to Membrane Surface Properties.

We investigated the relationship between membrane surface properties and silica scaling in reverse osmosis (RO). The effects of membrane hydrophilicity, free energy for heterogeneous nucleation, and surface charge on silica scaling were examined by comparing thin-film composite polyamide membranes grafted with a variety of polymers. Results show that the rate of silica scaling was independent of both membrane hydrophilicity and free energy for heterogeneous nucleation. In contrast, membrane surface charge demonstrated a strong correlation with the extent of silica scaling (R2 > 0.95, p < 0.001). Positively charged membranes significantly facilitated silica scaling, whereas a more negative membrane surface charge led to reduced scaling. This observation suggests that deposition of negatively charged silica species on the membrane surface plays a critical role in silica scale formation. Our findings provide fundamental insights into the mechanisms governing silica scaling in reverse osmosis and highlight the potential of membrane surface modification as a strategy to reduce silica scaling.

Omniphobic Polyvinylidene Fluoride (PVDF) Membrane for Desalination of Shale Gas Produced Water by Membrane Distillation.

Microporous membranes fabricated from hydrophobic polymers such as polyvinylidene fluoride (PVDF) have been widely used for membrane distillation (MD). However, hydrophobic MD membranes are prone to wetting by low surface tension substances, thereby limiting their use in treating challenging industrial wastewaters, such as shale gas produced water. In this study, we present a facile and scalable approach for the fabrication of omniphobic polyvinylidene fluoride (PVDF) membranes that repel both water and oil. Positive surface charge was imparted to an alkaline-treated PVDF membrane by aminosilane functionalization, which enabled irreversible binding of negatively charged silica nanoparticles (SiNPs) to the membrane through electrostatic attraction. The membrane with grafted SiNPs was then coated with fluoroalkylsilane (perfluorodecyltrichlorosilane) to lower the membrane surface energy. Results from contact angle measurements with mineral oil and surfactant solution demonstrated that overlaying SiNPs with ultralow surface energy significantly enhanced the wetting resistance of the membrane against low surface tension liquids. We also evaluated desalination performance of the modified membrane in direct contact membrane distillation with a synthetic wastewater containing surfactant (sodium dodecyl sulfate) and mineral oil, as well as with shale gas produced water. The omniphobic membrane exhibited a stable MD performance, demonstrating its potential application for desalination of challenging industrial wastewaters containing diverse low surface tension contaminants.

Engineering Surface Energy and Nanostructure of Microporous Films for Expanded Membrane Distillation Applications.

We investigated the factors that determine surface omniphobicity of microporous membranes and evaluated the potential application of these membranes in desalination of low surface tension wastewaters by membrane distillation (MD). Specifically, the effects of surface morphology and surface energy on membrane surface omniphobicity were systematically investigated by evaluating wetting resistance to low surface tension liquids. Single and multilevel re-entrant structures were achieved by using cylindrical glass fibers as a membrane substrate and grafting silica nanoparticles (SiNPs) on the fibers. Surface energy of the membrane was tuned by functionalizing the fiber substrate with fluoroalkylsilane (FAS) having two different lengths of fluoroalkyl chains. Results show that surface omniphobicity of the modified fibrous membrane increased with higher level of re-entrant structure and with lower surface energy. The secondary re-entrant structure achieved by SiNP coating on the cylindrical fibers was found to play a critical role in enhancing the surface omniphobicity. Membranes coated with SiNPs and chemically modified by the FAS with a longer fluoroalkyl chain (or lower surface energy) exhibited excellent surface omniphobicity and showed wetting resistance to low surface tension liquids such as ethanol (22.1 mN m(-1)). We further evaluated performance of the membranes in desalination of saline feed solutions with varying surface tensions by membrane distillation (MD). The engineered membranes exhibited stable MD performance with low surface tension feed waters, demonstrating the potential application omniphobic membranes in desalinating complex, high salinity industrial wastewaters.

Development of Omniphobic Desalination Membranes Using a Charged Electrospun Nanofiber Scaffold.

In this study, we present a facile and scalable approach to fabricate omniphobic nanofiber membranes by constructing multilevel re-entrant structures with low surface energy. We first prepared positively charged nanofiber mats by electrospinning a blend polymer-surfactant solution of poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) and cationic surfactant (benzyltriethylammonium). Negatively charged silica nanoparticles (SiNPs) were grafted on the positively charged electrospun nanofibers via dip-coating to achieve multilevel re-entrant structures. Grafted SiNPs were then coated with fluoroalkylsilane to lower the surface energy of the membrane. The fabricated membrane showed excellent omniphobicity, as demonstrated by its wetting resistance to various low surface tension liquids, including ethanol with a surface tension of 22.1 mN/m. As a promising application, the prepared omniphobic membrane was tested in direct contact membrane distillation to extract water from highly saline feed solutions containing low surface tension substances, mimicking emerging industrial wastewaters (e.g., from shale gas production). While a control hydrophobic PVDF-HFP nanofiber membrane failed in the desalination/separation process due to low wetting resistance, our fabricated omniphobic membrane exhibited a stable desalination performance for 8 h of operation, successfully demonstrating clean water production from the low surface tension feedwater.

Membrane-based osmotic heat engine with organic solvent for enhanced power generation from low-grade heat.

We present a hybrid osmotic heat engine (OHE) system that uses draw solutions with an organic solvent for enhanced thermal separation efficiency. The hybrid OHE system produces sustainable energy by combining pressure-retarded osmosis (PRO) as a power generation stage and membrane distillation (MD) utilizing low-grade heat as a separation stage. While previous OHE systems employed aqueous electrolyte draw solutions, using methanol as a solvent is advantageous because methanol is highly volatile and has a lower heat capacity and enthalpy of vaporization than water. Hence, the thermal separation efficiency of a draw solution with methanol would be higher than that of an aqueous draw solution. In this study, we evaluated the performance of LiCl-methanol as a potential draw solution for a PRO-MD hybrid OHE system. The membrane transport properties as well as performance with LiCl-methanol draw solution were evaluated using thin-film composite (TFC) PRO membranes and compared to the results obtained with a LiCl-water draw solution. Experimental PRO methanol flux and maximum projected power density of 47.1 L m(-2) h(-1) and 72.1 W m(-2), respectively, were achieved with a 3 M LiCl-methanol draw solution. The overall efficiency of the hybrid OHE system was modeled by coupling the mass and energy flows between the thermal separation (MD) and power generation (PRO) stages under conditions with and without heat recovery. The modeling results demonstrate higher OHE energy efficiency with the LiCl-methanol draw solution compared to that with the LiCl-water draw solution under practical operating conditions (i.e., heat recovery<90%). We discuss the implications of the results for converting low-grade heat to power.

Bidirectional diffusion of ammonium and sodium cations in forward osmosis: role of membrane active layer surface chemistry and charge.

Systematic fundamental understanding of mass transport in osmosis-driven membrane processes is important for further development of this emerging technology. In this work, we investigate the role of membrane surface chemistry and charge on bidirectional solute diffusion in forward osmosis (FO). In particular, bidirectional diffusion of ammonium (NH4(+)) and sodium (Na(+)) is examined using FO membranes with different materials and surface charge characteristics. Using an ammonium bicarbonate (NH4HCO3) draw solution, we observe dramatically enhanced cation fluxes with sodium chloride feed solution compared to that with deionized water feed solution for thin-film composite (TFC) FO membrane. However, the bidirectional diffusion of cations does not change, regardless of the type of feed solution, for cellulose triacetate (CTA) FO membrane. We relate this phenomenon to the membrane fixed surface charge by employing different feed solution pH to foster different protonation conditions for the carboxyl groups on the TFC membrane surface. Membrane surface modification is also carried out with the TFC membrane using ethylenediamine to alter carboxyl groups into amine groups. The modified TFC membrane, with less negatively charged groups, exhibits a significant decrease in the bidirectional diffusion of cations under the same conditions employed with the pristine TFC membrane. Based on our experimental observations, we propose Donnan dialysis as a mechanism responsible for enhanced bidirectional diffusion of cations in TFC membranes.