Failure probability and stress distribution of milled porcelain-zirconia crowns with bioinspired/traditional design and graded interface.

OBJECTIVE: To evaluate the failure probability and stress distribution of traditional and bioinspired porcelain-zirconia milled crowns, with and without silica infiltration (graded zirconia). METHODS: Traditional crown design had a zirconia infrastructure veneered with porcelain; Bioinspired, had a porcelain infrastructure with translucent-zirconia veneer; Graded and Graded Bioinspired crowns had their zirconia layer infiltrated by silica (n = 25). The cameo surface of each crown (porcelain or zirconia) was glazed. The restoration layers were fused by a vitreous connector and the crowns were adhesively cemented to dies. The specimens were then mechanically cycled in a sliding machine using 100 N load at 4 Hz. The specimens were tested until 2 × 106 cycles, and every 0.5 × 106 cycles the crowns were evaluated under stereomicroscopy for the presence of failures. The stress distribution was inspected with Finite Element Analyses. RESULTS: The predominant failure modes for the Traditional and Graded crowns were delamination and cracking, respectively. The Weibull parameters beta and eta were, respectively: Traditional 1.30 and 2.3 × 106 cycles, and Graded 1.95 and 2.3 × 106 cycles. Thus, the Traditional and Graded crowns presented greater susceptibility to failure due to fatigue, while the Bioinspired and Graded Bioinspired crowns showed no fatigue effect using 100N load, showing beta = 1 and eta of approximately 17 × 106 cycles. Also, through finite element analyses, it was verified that the Bioinspired and Graded Bioinspired crowns presented the best stress distribution on both crowns and dental structures. SIGNIFICANCE: Bioinspired and Graded Bioinspired crowns had the lowest failure probability and better stress distribution and may be considered robust long lasting restorations.

Digital Image Correlation and Finite Element Analysis of Bone Strain Generated by Implant-Retained Cantilever Fixed Prosthesis.

PURPOSE: The present study evaluated the displacement and strain generated in an implant- supported fixed prosthesis under axial and non-axial loads using two methods. MATERIALS AND METHODS: Three implants were inserted in a resin block. The Digital Image Correlation (DIC) was used to measure displacement and strain generated on the surface of the resin blocks for the different load applications (500N, 1 image/second). A 3-dimensional model was constructed and a load of 500 N was applied at an axial point and a non-axial point through finite element analysis (FEA). RESULTS: Both methods gave similar trends for the strains, and both gave slightly higher strains with non-axial loading. FEA predicted higher strain magnitude (±11%) in comparison with DIC, but with the same mechanical behavior. According to ANOVA, the loading influenced the strain concentration. Higher strain was generated for non-axial loading around the implant nearest to the loading. CONCLUSIONS: For implant-retained cantilever fixed prosthesis, the same load applied in the lever arm induces higher strain in the cervical area of the last implant, which suggests more damaging potential than a load applied at the center of the prosthesis.

Influence of Ceramic Materials on Biomechanical Behavior of Implant Supported Fixed Prosthesis with Hybrid Abutment.

PURPOSE: This study evaluated the stress distribution in different cement-retained implant-supported prostheses with a hybrid abutment. MATERIALS AND METHODS: Two factors were evaluated: restorative material for the crown and hybrid abutment - zirconia, lithium disilicate and hybrid ceramic, yielding 9 combinations. For finite element analysis, a monolithic crown cemented on a hybrid abutment was modeled and cemented on a titanium base (Ti base). An oblique load (45°, 300 N) was applied to the fossa bottom and system fixation occurred on the bone's base. RESULTS: Each structure was evaluated separately to find the possible weaknesses in geometry and failure criteria. In this context, results demonstrated a significant decrease of maximum principal and von-Mises stresses concentration when crowns with high elastic modulus are cemented onto a hybrid abutment with lower elastic modulus. CONCLUSIONS: Considering this theoretical study for a Morse taper implant, the association of a rigid crown with a more resilient hybrid abutment reduces the tensile stress concentration in the restoration cervical region.

Fatigue failure load and finite element analysis of multilayer ceramic restorations.

OBJECTIVE: To evaluate the fatigue failure load via staircase approach and stress distribution via FEA of different ceramic configurations arranged in multilayers composed of ceramic materials with different elastic moduli and compare them to monolayer models. METHODS: CAD-CAM ceramic blocks were used to shape 0.3mm and 1.5mm thick discs, corresponding to: feldspathic (F), 64GPa; lithium disilicate (L), 95GPa; and Yttrium-partially stabilized tetragonal zirconia (Y-TZP) (Y), 209.3GPa. The 0.3mm discs were arranged in 4 layers cemented with resin cement (Multilink N), and the 1.5mm discs were not treated, in such a way that the final thickness of all specimens was 1.5mm (±0.15mm). The following 6 groups were tested: F (F: monolithic); L (L: monolithic); LLFF (L+L+F+F); FFLL (F+F+L+L); YLFF (Y+L+F+F); YLLF (Y+L+L+F). The loads-to-fracture were obtained using the biaxial flexural strength test until failure and the data were run using one-way ANOVA and Tukey's multiple comparisons (α=0.05) tests. The biaxial bending test was also simulated through finite element analysis (FEA) to identify the tensile stress generated at each layer of the groups. Mean fatigue failure load (100,000 cycles; 20Hz) was determined using the staircase approach. The fracture analysis was performed by stereomicroscope and scanning electron microscopy. RESULTS: The load to fracture (N) were obtained as follows: L (592.9±73.8)D>FFLL (319.78±43.59)C>YLLF (246.75±24.89)B>F (167.13±9.84)A>YLFF (166.51±15.24)A>LLFF (165.46±22.75)A; and the fatigue failure load (N): L (310.92±26.73)F>FFLL (190.17±8.32)E>F (106.21±2.81)D>YLLF (96.48±5.73)C>YLFF (89.56±2.38)B>LLFF (77.23±6.33)A. The origin of all of the tested specimens was located at the tensile region of the discs, as encountered in FEA. SIGNIFICANCE: The material under tensile stress is determinant for the restoration's strength and the adhesive interface negatively influenced the mechanical behavior of the multilayer structures.

Fatigue behavior of ultrafine tabletop ceramic restorations.

OBJECTIVE: The goal of this study was to investigate the fatigue life, failure modes, and stress distribution of partial ultrafine restorations for posterior teeth in different ceramics. METHODS: Sixty standard tabletop preparations in epoxy resin G10 received lithium-silicate-based zirconia-reinforced (ZLS) or hybrid ceramic (PIC) restorations in 0.5- or 1-mm thickness bonded with resin cement. The same cycling protocol was applied for all specimens, which consisted of 5000 cycles at 200N, followed by 450-N cycles until the specimens' fracture or the suspension of the test after 1.5×106 cycles. Axial load was carried out with a 4Hz frequency in Biocycle V2 equipment (Biopdi, São Carlos, SP), with samples immersed in water. The presence of cracks and/or fractures was checked every 2.5×105 cycles, and the survival analysis was performed with the number of cycles in which each specimen failed. All specimens were evaluated by stereomicroscopy and scanning electron microscopy (SEM). After data tabulation, Kaplan-Meier and Mantel-Cox (log-rank test) analyses were performed, followed by multiple pairwise comparison, all with a significance level of 5%, and Weibull analysis. Through three-dimensional finite element analysis, stress distribution and maximum principal stresses in the posterior occlusal veneers were evaluated by comparison of different types of substrate (G10, enamel/dentin, enamel), thicknesses, and ceramic materials. RESULTS: Zirconium-reinforced lithium silicate restorations with 0.5-mm thickness (ZLS.5) showed lower fatigue strength compared with that of 1.0-mm hybrid ceramic restorations (PIC1), and both were similar to other restorations (PIC.5 and ZLS1) (log-rank test, χ2=11.2; df=3; p=0.0107<0.05). ZLS groups presented random defects that culminated in fracture, whereas PIC groups presented defects that increased with mechanical fatigue after some cycling time. Stereomicroscope images show radial cracks due to the translucency of the material. There was no damage caused by the applicator. MPS (maximum principal stress) distributions were similar for the different substrate types, but the highest modulus of elasticity showed slightly lower stress concentration. SIGNIFICANCE: PIC is more likely to be used in thinner thickness than indicated by the manufacturer, with fatigue strength similar to that of thicker ZLS restorations.

Effect of Base and Inlay Restorative Material on the Stress Distribution and Fracture Resistance of Weakened Premolars.

The purpose of this study was to evaluate the influence of direct base and indirect inlay materials on stress distribution and fracture resistance of endodontically treated premolars with weakened cusps. Forty healthy human premolars were selected; five were left intact as controls (group C+), and the others were subjected to endodontic treatment and removal of buccal and lingual cusp dentin. Five teeth were left as negative controls (group C-). The remaining 30 teeth were divided into two groups according to the direct base material (glass ionomer [GIC] or composite resin [CR]). After base placement, each group was subjected to extensive inlay preparation, and then three subgroups were created (n=5): no inlay restoration (GIC and CR), restored with an indirect composite resin inlay (GIC+IR and CR+IR), and restored with a ceramic inlay (GIC+C and CR+C). Each specimen was loaded until fracture in a universal testing machine. For finite element analysis, the results showed that the removal of tooth structure significantly affected fracture resistance. The lowest values were presented by the negative control group, followed by the restored and based groups (not statistically different from each other) and all lower than the positive control group. In finite element analysis, the stress concentration was lower in the restored tooth compared to the tooth without restoration, whereas in the restored teeth, the stress concentration was similar, regardless of the material used for the base or restoration. It can be concluded that the inlay materials combined with a base showed similar behavior and were not able to regain the strength of intact tooth structure.

Effect of cleansing methods on saliva-contaminated zirconia--an evaluation of resin bond durability.

The aims of this study were to investigate 1) the influence of cleansing methods after saliva contamination and 2) aging conditions (thermocycling and water storage) on zirconia shear bond strength (SBS) with a resin cement. One hundred and eighty zirconia specimens were sandblasted with 50 µm aluminum oxide particles, immersed in saliva for one minute (with the exception of the control group, [C]), and divided into groups according to the cleansing method, as follows: water rinse (W); 37% phosphoric acid gel (PA); cleaning paste (ie, Ivoclean®) containing mainly zirconium oxide (IC); and 70% isopropanol (AL). Scanning electron microscopy was done to qualitatively evaluate the zirconia surface after each cleansing method. For the SBS test, resin cement buttons were bonded to the specimens using a dedicated jig. SBS was evaluated according to standard protocols after 24 hours, 5000 thermal cycles (TC), or 150 days of water storage. Statistical analysis was performed using two-way analysis of variance and Tukey test (p<0.05). Data showed a significant effect for the 150 days of water storage, TC, and 24 hours of water storage (150 days < TC < 24 hours). Group comparisons showed that PA < AL and W < IC and C. SBS ranged from 10.4 to 21.9 MPa (24 hours), from 6.4 to 14.8 MPa (TC), and from 2.9 to 7.0 MPa (150 days). Failure analysis revealed a greater percentage of mixed failures for the majority of the specimens and a smaller percentage of adhesive failures at the ceramic-resin cement interface. Our findings suggest that Ivoclean® was able to maintain adequate SBS values after TC and 150 days of storage, comparable to the uncontaminated zirconia.

Impact of quantity of resin, C-factor, and geometry on resin composite polymerization shrinkage stress in Class V restorations.

OBJECTIVE: This study evaluated the effect of quantity of resin composite, C-factor, and geometry in Class V restorations on shrinkage stress after bulk fill insertion of resin using two-dimensional finite element analysis. METHODS: An image of a buccolingual longitudinal plane in the middle of an upper first premolar and supporting tissues was used for modeling 10 groups: cylindrical cavity, erosion, and abfraction lesions with the same C-factor (1.57), a second cylindrical cavity and abfraction lesion with the same quantity of resin (QR) as the erosion lesion, and then all repeated with a bevel on the occlusal cavosurface angle. The 10 groups were imported into Ansys 13.0 for two-dimensional finite element analysis. The mesh was built with 30,000 triangle and square elements of 0.1 mm in length for all the models. All materials were considered isotropic, homogeneous, elastic, and linear, and the resin composite shrinkage was simulated by thermal analogy. The maximum principal (MPS) and von Mises stresses (VMS) were analyzed for comparing the behavior of the groups. RESULTS: Different values of angles for the cavosurface margin in enamel and dentin were obtained for all groups and the higher the angle, the lower the stress concentration. When the groups with the same C-factor and QR were compared, the erosion shape cavity showed the highest MPS and VMS values, and abfraction shape, the lowest. A cavosurface bevel decreased the stress values on the occlusal margin. The geometry factor overcame the effects of C-factor and QR in some situations. CONCLUSION: Within the limitations of the current methodology, it is possible to conclude that the combination of all variables studied influences the stress, but the geometry is the most important factor to be considered by the operator.