ABSTRACT
Femtosecond laser-assisted material surface modification is a rapidly growing field with numerous applications, including tribology, micromechanics, optofluidics, and medical implant treatment. For many of these applications, precise control of surface roughness after laser treatment is crucial, as it directly affects the final properties of the work surface. However, achieving low mean surface roughness values (<100 nm) is challenging due to the fundamental principles of laser light-matter interactions. The complex physical processes that occur during laser material interactions make it difficult to achieve the desired surface roughness, and only advanced scanning methods can potentially solve this issue. In our study, we analyzed laser scanning algorithms to determine the optimal method for producing surfaces with minimal roughness. We investigated how scanning parameters such as the overlap of modifications, the amount of successive line shift, and laser-scanner synchronization impact surface roughness. Using a numerical model, we obtained results that showed good agreement with experimentally acquired data. Our detailed theoretical and experimental analysis of different scanning methods can provide valuable information for the future optimization of minimal-roughness micromachining.
ABSTRACT
The marking and surface structuring of various materials is important in various industrial fields such as biomaterials, luxury goods, anti-counterfeiting, automotive and aerospace, electronics and semiconductor industries, and others. Recent advances in laser technology, such as burst-mode lasers, have opened new ways of affecting the surfaces of various materials, inducing a different appearance and/or properties of the laser-exposed areas. From earlier studies, it is known that when splitting a single pulse into multiple pulses and thus creating a quasi-MHz-GHz repetition rate regime, it is possible to increase not only the ablation efficiency but it also provides the possibility to tune the heat in-flow into the surface. Such new regimes enable the control of the surface roughness as well as the optical properties and corrosion resistance. In this work, we analyze the effect of the different burst-mode regimes for the marking of stainless-steel samples, aiming to produce high-contrast marking having different shades of black/white color (black-gray-white). Moreover, we investigate the angular dependence of the reflected light after laser treatment numerically from the measured surface morphology.
ABSTRACT
Biocompatible polymers are used for many different purposes (catheters, artificial heart components, dentistry products, etc.). An important field for biocompatible polymers is the production of vision implants known as intraocular lenses or custom-shape contact lenses. Typically, curved surfaces are manufactured by mechanical means such as milling, turning or lathe cutting. The 2.5 D objects/surfaces can also be manufactured by means of laser micromachining; however, due to the nature of light-matter interaction, it is difficult to produce a surface finish with surface roughness values lower than ~1 µm Ra. Therefore, laser micromachining alone can't produce the final parts with optical-grade quality. Laser machined surfaces may be polished via mechanical methods; however, the process may take up to several days, which makes the production of implants economically challenging. The aim of this study is the investigation of the polishing capabilities of rough (~1 µm Ra) hydrophilic acrylic surfaces using bursts of femtosecond laser pulses. By changing different laser parameters, it was possible to find a regime where the surface roughness can be minimized to 18 nm Ra, while the polishing of the entire part takes a matter of seconds. The produced surface demonstrates a transparent appearance and the process shows great promise towards commercial fabrication of low surface roughness custom-shape optics.
ABSTRACT
In this work, a burst mode laser is used for micromachining of 20 µm-250 µm thick Invar (Fe64/Ni36) foils. Holes were drilled by firing multiple pulses transversely onto the sample without moving the beam (percussion drilling). The utilized laser system generates a burst of a controllable number of pulses (at 1030 nm) with tunable pulse-to-pulse time spacing ranging from 200 ps to 16 ns. The sub-pulses within the burst have equal amplitudes and a constant duration of 300 fs that do not change regardless of the spacing in time between them. In such a way, the laser generates GHz to MHz repetition rate pulse bursts with a burst repetition rate ranging from 100 kHz to a single shot. Drilling of the material is compared with the non-burst mode of kHz repetition rate. In addition, we analyze the drilling speed and the resulting dependence of the quality of the holes on the number of pulses per burst as well as the average laser power to find the optimal micromachining parameters for percussion drilling. We demonstrate that the micromachining throughput can be of an order of magnitude higher when using the burst mode as compared to the best results of the conventional kHz case; however, excess thermal damage was also evident in some cases.
ABSTRACT
We present a novel hybrid glass-polymer micromechanical sensor by combining two femtosecond laser direct writing processes: laser illumination followed by chemical etching of glass and two-photon polymerization. This incorporation of techniques demonstrates the capability of combining mechanical deformable devices made of silica with an integrated polymer structure for passive chemical sensing application. We demonstrate that such a sensor could be utilized for investigating the elastic properties of polymeric microstructures fabricated via the two-photon polymerization technique. Moreover, we show that polymeric microstructure stiffness increases when immersed in organic liquids.
