Morphometric quantification of a pseudohyphae forming Saccharomyces cerevisiae strain using in situ microscopy and image analysis.

Yeast morphology and counting are highly important in fermentation as they are often associated with productivity and can be influenced by process conditions. At present, time-consuming and offline methods are utilized for routine analysis of yeast morphology and cell counting using a haemocytometer. In this study, we demonstrate the application of an in situ microscope to obtain a fast stream of pseudohyphae images from agitated sample suspensions of a Saccharomyces cerevisiae strain, whose morphology in cell clusters is frequently found in the bioethanol fermentation industry. The large statistics of microscopic images allow for online determination of the principal morphological characteristics of the pseudohyphae, including the number of constituent cells, cell-size, number of branches, and length of branches. The distributions of these feature values are calculated online, constituting morphometric monitoring of the pseudohyphae population. By providing representative data, the proposed system can improve the effectiveness of morphological characterization, which in turn can help to improve the understanding and control of bioprocesses in which pseudohyphal-like morphologies are found.

Bioprocessing of shrimp wastes to obtain chitosan and its antimicrobial potential in the context of ethanolic fermentation against bacterial contamination.

This study investigated the bioprocessing of shrimp wastes to obtain chitin and its deacetylated product chitosan by a fermentation process mediated by Lactobacillus plantarum. The concentrations of glucose, bacterial inoculum, and shrimp wastes in the Man, Rogosa and Sharpe medium were optimized for the fermentation process performed in shake flasks to achieve the maximum titratable acidity to obtain chitin. The experiments were scaled up in a 700-mL working volume bioreactor, and the resulting chitin was deacetylated by the autoclave method. The bioextracted chitosan was characterized (Fourier transform infrared spectroscopy [FTIR], deacetylation degree, and molecular weight) and evaluated for its antimicrobial effects by comparing it with a commercial chitosan sample in the context of the ethanolic fermentation process for fuel alcohol production. The effect of chitosan on such a fermentation process has not been determined yet. The bacterial contaminant Lactobacillus fermentum and the main agent of ethanolic fermentation Saccharomyces cerevisiae were cultured in semi-synthetic medium and co-cultured in sugarcane juice to verify the effect of chitosan on their growth. The bioextracted chitosan (molecular weight 4.0 × 105 g mol-1 and deacetylation degree 80%) was comparable to commercial chitosan, although higher concentrations of the former were required to achieve similar antimicrobial activities. Both commercial and bioextracted chitosan samples exhibited antimicrobial activity against S. cerevisiae and L. fermentum, but the concentration that caused the inhibition of yeast growth was almost tenfold higher than for the bacterium. Moreover, bioextracted chitosan showed no yeast inhibition or lethality in the range of 0.0075-0.96% while for the bacterium, growth inhibition occurred in concentrations varying from 0.24 to 0.48% and lethality of more than 99% at 0.96%. These results indicate the potential use of chitosan and especially of bioextracted chitosan in the bioethanol industry as a safer and more natural approach to combat unwanted bacterial contamination.

Interaction of 4-ethylphenol, pH, sucrose and ethanol on the growth and fermentation capacity of the industrial strain of Saccharomyces cerevisiae PE-2.

Volatile phenols such as 4-ethylphenol are produced from hydroxycinnamic acids by Dekkera bruxellensis, an important yeast contaminating alcoholic fermentations. 4-ethylphenol results from the decarboxylation and reduction of p-coumaric acid, a compound found in sugarcane musts. In wine, volatile phenols are responsible by sensorial alterations whereas in the context of bioethanol fermentation, little is known about their effects on the main yeast, Saccharomyces cerevisiae. Here we evaluated the interaction of 4-ethylphenol and pH, sucrose and ethanol on the growth and fermentation capacity of the industrial strain of S. cerevisiae PE-2. A central compound rotational design was utilized to evaluate the effect of 4-ethylphenol, pH, ethanol and sucrose concentration on the yeast maximum specific growth rate (µmax) in microplate experiments in YPS medium (Yeast extract-Peptone-Sucrose), at 30 °C. Following, single-cycle fermentations in YPS medium, pH 4.5, 17% sucrose, at 30 °C, with 4-ethylphenol in concentrations of 10 and 20 mg L-1 being added at the start or after 4 h of fermentation, were carried out. 4-ethylphenol affected µmax of S. cerevisiae in situations that resemble the conditions of industrial bioethanol production, especially the low pH of the fermentation medium and the high ethanol concentration because of the anaerobic sucrose uptake. The addition of 4-ethylphenol on fermentation resulted in significant effect on the cell yeast concentration, pH and alcohol production, with significant decrease from 86% to the range of 65-74% in the fermentative efficiency. The industrial yeast S. cerevisiae PE-2 growth and fermentative capacity were affected by the presence of 4-ethylphenol, a metabolite produced by D. bruxellensis, which may contribute to explain the impact of this yeast on bioethanol industrial production.

Effects of feedstock and co-culture of Lactobacillus fermentum and wild Saccharomyces cerevisiae strain during fuel ethanol fermentation by the industrial yeast strain PE-2.

Even though contamination by bacteria and wild yeasts are frequently observed during fuel ethanol fermentation, our knowledge regarding the effects of both contaminants together is very limited, especially considering that the must composition can vary from exclusively sugarcane juice to a mixture of molasses and juice, affecting the microbial development. Here we studied the effects of the feedstock (sugarcane juice and molasses) and the co-culture of Lactobacillus fermentum and a wild Saccharomyces cerevisiae strain (rough colony and pseudohyphae) in single and multiple-batch fermentation trials with an industrial strain of S. cerevisiae (PE-2) as starter yeast. The results indicate that in multiple-cycle batch system, the feedstock had a minor impact on the fermentation than in single-cycle batch system, however the rough yeast contamination was more harmful than the bacterial contamination in multiple-cycle batch fermentation. The inoculation of both contaminants did not potentiate the detrimental effect in any substrate. The residual sugar concentration in the fermented broth had a higher concentration of fructose than glucose for all fermentations, but in the presence of the rough yeast, the discrepancy between fructose and glucose concentrations were markedly higher, especially in molasses. The biggest problem associated with incomplete fermentation seemed to be the lower consumption rate of sugar and the reduced fructose preference of the rough yeast rather than the lower invertase activity. Lower ethanol production, acetate production and higher residual sugar concentration are characteristics strongly associated with the rough yeast strain and they were not potentiated with the inoculation of L. fermentum.

The solubilization of potassium-bearing rock powder by Aspergillus niger in small-scale batch fermentations.

The fungus Aspergillus niger was cultivated in culture medium with an alkaline ultramafic rock powder to evaluate the solubilization of potassium for biofertilizer production. The assays were carried out with 2 strains (CCT4355 and CCT911) in small-scale batch fermentations using 125, 500, 1000, and 2000 mL Erlenmeyer flasks, with a nominal volume of 40%, and rock powder at 0.4%, shaken at 160 r/min, incubated at 30 degrees C, and sampled every 7 days for 35 days. The amount of soluble K(+), the pH of the culture medium, and the acidity were determined. Both strains solubilized K(+) from the rock powder to the same extent (approximately 62%-70% after 35 days) in the 125 mL flasks; however, the percent solubilization decreased at higher volumetric scales. The results also indicated a difference in strain sensitivity to the increase in volumetric scales in batch fermentation. When filter-sterilized air was injected into the medium, the K(+) percent solubilization obtained after 4 days of cultivation was similar to that obtained after a 28 day period. The acid production by the fungus may be a mechanism of rock solubilization, in spite of the elevation in pH values probably caused by the increasing hydrolysis of the silicates. Both strains of A. niger are recommended for solubilizing potassium from ultramafic rocks, but it is necessary to optimize the oxygen transfer, which seemed to affect the rock solubilization at higher volumetric scales.