ABSTRACT
This investigation presents a critical analysis of mouthguard production, focusing on the evaluation of conventional vs additive manufacturing methods, the materials involved, and aspects such as their failure and prevention. It also summarizes the current trends, perspectives, and the main limitations. It is shown that some of the shortcomings can be solved by implementing additive manufacturing technologies, which are systematically reviewed in this research. Due to the specific materials used to produce mouthguards, there are certain additive manufacturing technologies that dominate and a wide variety of raw materials. The costs vary depending on the technology.
ABSTRACT
Cashew nutshells from the northern region of Colombia were prepared to assess their potential use as a filler in polymer matrix filaments for 3D printing. After drying and grinding processes, cashew nutshells were characterized using scanning electron microscopy (SEM), attenuated total reflectance Fourier-transform infrared (ATR-FTIR), and thermogravimetric analyses (TGA). Three different filaments were fabricated from polylactic acid pellets and cashew nutshell particles at 0.5, 1.0, and 2.0 weight percentages using a single-screw extruder. Subsequently, single-filament tensile tests were carried out on them. SEM images showed rough and porous particles composed of an arrangement of cellulose microfibrils embedded in a hemicellulose and lignin matrix, the typical microstructure reported for natural fibers. These characteristics observed in the particles are favorable for improving filler-matrix adhesion in polymer matrix composites. In addition, their low density of 0.337 g/cm3 makes them attractive for lightweight applications. ATR-FTIR spectra exhibited specific functional groups attributed to hemicellulose, cellulose, and lignin, as well as a possible transformation to crystalline cellulose during drying treatment. According to TGA analyses, the thermal stability of cashew nutshell particles is around 320 °C. The three polylactic acid-cashew nutshell particle filaments prepared in this work showed higher tensile strength and elongation at break when compared to polylactic acid filament. The characteristics displayed by these cashew nutshell particles make them a promising filler for 3D printing filaments.
ABSTRACT
Engineering activities aim to satisfy the demands of society. Not only should the economic and technological aspects be considered, but also the socio-environmental impact. In this sense, the development of composites with the incorporation of waste has been highlighted, aiming not only for better and/or cheaper materials, but also optimizing the use of natural resources. To obtain better results using industrial agro waste, we need to treat this waste to incorporate engineered composites and obtain the optimal results for each application desired. The objective of this work is to compare the effect of processing coconut husk particulates on the mechanical and thermal behavior of epoxy matrix composites, since we will need a smooth composite in the near future to be applied by brushes and sprayers with a high quality surface finish. This processing was carried out in a ball mill for 24 h. The matrix was a Bisphenol A diglycidyl ether (DGEBA)/triethylenetetramine (TETA) epoxy system. The tests that were performed were resistance to impact and compression, as well as the linear expansion test. Through this work, it can be observed that the processing of coconut husk powder was beneficial, allowing not only positive improvements to the properties of the composite, but also a better workability and wettability of the particulates, which was attributed to the change in the average size and shape of particulates. That means that the composites with processed coconut husk powders have improved impact strength (46 up to 51%) and compressive strength (88 up to 334%), in comparison with unprocessed particles.