Effects of soda-lime-silica waste glass on mullite formation kinetics and micro-structures development in vitreous ceramics.

The effects of soda-lime waste glass, from the recovery of bottle glass cullet, in partial replacement of Na-feldspar for sanitary-ware ceramic production are discussed. Attention is paid to the mullite growth kinetics and to the macroscopic properties of the final output, the latter ones depending on the developed micro-structures and vitrification grade. Measurements have been performed by in situ high temperature X-ray powder diffraction, scanning electron microscopy, thermal dilatometry, water absorption and mechanical testing. Glass substituting feldspar from 30 to 50 wt% allows one (i) to accelerate the mullite growth reaction kinetics, and (ii) to achieve macroscopic features of the ceramic output that comply with the latest technical requirements. The introduction of waste glass leads to (i) a general saving of fuel and reduction of the CO2-emissions during the firing stage, (ii) a preservation of mineral resources in terms of feldspars, and (iii) an efficient management of the bottle glass refuse by readdressing a part of it in the sanitary-ware manufacturing.

Micro-Raman spectroscopy as a routine tool for garnet analysis.

A rapid system to obtain molar compositions of minerals belonging to the garnet group by means of Raman spectroscopy is illustrated here. A series of standard garnets, whose composition was determined by means of Wavelength Dispersive System (WDS) electron microprobe measurements, was used to correlate the wavenumbers of the different Raman peaks with chemical composition. A simple software routine was then developed in order to obtain garnet molar composition starting from the Raman spectrum, based on the assumption that in a solid solution belonging to the garnet family the Raman wavenumbers are linear combinations of end member wavenumbers, weighted by their molar fraction. The choice of the Raman bands used for the calculations and their behaviour are also discussed. The method, called MIRAGEM (Micro-Raman Garnets Evaluation Method), was then tested on a second series of garnets with satisfactory results.